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Working Principle

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1.Electrochemistry

A  lead-acid  battery  is  an  electrical  storage  device  that  converts  electrical  energy  into  potential  chemical 
energy; when needed the stored chemical energy can be converted back into electrical energy again to be 
supplied to external systems. In the discharge state, part of PbO  at the positive turns into PbSO , and part of 

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Pb  at  the  negative  also  turns  into  PbSO4.  In  this  electro-chemical  reaction,  both  positive  and  negative 
electrodes generate PbSO . In the charging state, the lead sulfate(PbSO ) at the positive and negative turns 

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into  PbO   and  Pb,  respectively.  When  in  discharging,  the  concentration  and  density  of  H SO decreases 

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gradually; while in charging, it increases. Battery charging and discharging are realized by electrochemical 
reactions.

2. Oxygen Combination

The  positive  plate  generates  oxygen  gas  in  the  final  stage  of  charging.  Under  the  condition  of  excessive 
additives at the negative, oxygen spreads to the negative plates through PE compound separator and reacts 
with spongy lead and forms lead oxide and then turns into lead sulfate and water. Keep the negative plates in 
depolarization or under charge state so that the battery cannot reach the over potential of oxygen gassing. 
Thus  the  battery  avoids  oxygen  gassing  and  water  loss  and  is  made  a  maintenance  free  sealed  storage 
battery.

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Battery Features

1.  Long Service Life

    

Heavy duty lead-calcium grids ensure mild corrosion and enable a long designed service life of 18 years standby use 

    under optimal float charge conditions and below optimal operating  temperature of 20

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2. Excellent and High Efficient

 

Discharge

    

RITAR batteries are equipped with low resistant plates and conducting parts, which decrease the internal resistance and 

    ensure the highest discharging efficiency.

3. Sextuple Sealed Construction

    

Valve regulated sealed construction and sextuple strengthened sealing on terminals and posts prevent electrolyte leakage, 

    and guarantee the air tight and liquid tight state of batteries in normal operation and prevent external air from entering 
    battery inner.

4. Low Self Discharge

   

Because of the use of lead-calcium grids alloy, RITAR batteries have low self discharge and reliable performance. In room 

   temperature, self discharge ratio per month of RITAR battery is about 3% of the battery capacity.

5. High Security

   

RITAR batteries are equipped with explosion-proof safety valves to prevent production of redundant gas. And the 

   construction is designed to prevent setting fire to the internal battery in case sparkles approach. 

6. High Efficiency of Recovery

   

Unique formulas are used in lead paste of positive post and ensure the battery can be recharged easily to a normal level.

7. No Electrolyte Stratification

   

Special additives are use in electrolyte to give it a gelatinous consistency without flowing, leaking or stratification, and 

   make all parts of plates react evenly.

8.Radial Plate Grid

   The plate is of radial structure. The internal resistance of radial grid is smaller than that of vertical grid. The smaller the 
    internal resistance is, the better the discharge performance is.

9.Bold Lead Parts

   By increasing the cross-sectional area of lead parts, the high current discharge capacity of battery can be improved.  

Summary of Contents for HR Series

Page 1: ...HR RITAR INTERNATIONNAL GROUP LIMITED Technical Manual HR Series VRLA Battery ...

Page 2: ...tion Range 2 Check 3 Storage before Installation 4 Installation Cautions 5 Battery Installation 6 Battery Features 7 Working Principle 8 Battery Charge Discharge Life 9 Record 10 Maintenance 11 Common Faults Solutions 1 2 2 1 2 3 4 4 5 8 9 10 ...

Page 3: ...2W HR6 36W HR12 16W HR12 18W HR12 20W HR12 20BW HR12 22W HR12 28W HR12 32W HR12 36W HR12 38W HR12 48W HR12 50W HR12 60W HR12 68W HR12 70W HR12 80W HR12 88W HR12 96W HR12 104W HR12 125W HR12 150W HR12 200W HR12 240W HR12 280W HR12 340W HR12 380W 6 6 6 6 6 6 6 6 6 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 W 630 850 16 18 20 22 28 32 36 16 18 20 20 22 28 32 36 38 48 5...

Page 4: ...the packing and make sure the batteries are intact Avoid bumping during carrying and be careful when open the cartons 2 Please open the cartons near the installation place and check appearance and quantity of the battery accessories after opening 3 It s difficult to detect leakage if there are slight damages on the battery shell Please check carefully and make sure there is no damage or leakage on...

Page 5: ...letion of battery installation danger warning should be posted at prominent position to prevent safety accidents 6 Fix the bolts and nuts on the connection terminals of the battery to the specified torque otherwise it may cause sparks or damages to the terminals 7 Please clean the battery shell and cover with a damp cloth to prevent static and spark do not use a duster or a dry cloth to clean the ...

Page 6: ...mal float charge conditions and below optimal operating temperature of 20 2 Excellent and High Efficient Discharge RITAR batteries are equipped with low resistant plates and conducting parts which decrease the internal resistance and ensure the highest discharging efficiency 3 Sextuple Sealed Construction Valve regulated sealed construction and sextuple strengthened sealing on terminals and posts ...

Page 7: ... 24 0 28 Charge Characteristic Curve of Float Use Charge Volume Charge Current A Charge Voltage V Charge Time Hr Charge Voltage Charge Volume Discharge Charge with Constant Voltage Limited Current Charge Voltage 2 30V Cell Charge Current 0 2C A 10 Temperature 25 77 5 lead sulfate sponge lead lead sulfate dioxide alumina water sulfuric acid proportion rise sulfuric acid water proportion decrease sp...

Page 8: ... than 20 times it needs to be equalize charged once In the battery bank if there is a backward battery and the single voltage is lower than 2 18V in floating charge state or after the battery is replaced in the battery bank it needs equalizing charge The batteries for cycle service adopt the constant voltage but limited current method At 20 25 the charge voltage of HR series battery is 2 40V per c...

Page 9: ...t Larger discharge current sets lower cutoff voltage reversely smaller discharge current sets higher cutoff voltage Normally the battery cutoff voltage of single cell discharge is set at 1 8 0 1 60V The discharge capacity decreases with the increase of discharge current the discharge capacity increases with the decrease of discharge current 1C A 10 0 55C A 0 25C A 10 10 1 2 3 5 10 20 30 60 2 3 5 1...

Page 10: ...oltage will effect the battery lifetime directly 9 Record The operating record of stationary batteries is very important for battery maintenance and protection This information is useful for user to confirm battery life and adjust the longevity Battery is allowed to operate at a temperature lower than 25 however the charging time will be relatively long After installing batteries and a week of flo...

Page 11: ... racks and battery region 3 Inspect whether there is crack or leakage on battery 4 Inspect whether there is deformation of battery and rack 1 2 Quarterly inspection Quarterly inspection includes the following items please record all the inspection data Need to collate with previous records 1 Internal resistance of each battery cell 2 Temperature on negative terminals of each battery cell 3 Inspect...

Page 12: ...y The battery bank shall be insulated from the ground Please contact the supplier for solutions Check whether the connection is good inspect charger ventilation and charging current 3 Battery cleaning Use cloth soaked in water or carbonic acid water to clear battery and cover 4 Capacity test If batteries work properly no need to check capacity Check capacity only when battery capacity is in doubt ...

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