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Allegro 100 Disc Publishing System

Service Manual

Rimage Corporation

Page 10

7.3

Remove 2 screws securing power resistor to resistor mount bracket. Replace resistor.

Section 8 - Encoder Wheel Sensor

8.1

Cut tie wrap securing cables. Unplug encoder wheel sensor from mainboard.

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Summary of Contents for Allegro 100

Page 1: ...Allegro 100 服务手册 ...

Page 2: ... 18 Section 14 废墨收集海绵 19 Section 15 维护风扇 20 Section 16 墨水车编码条 21 Section 17 墨水车马达 22 Section 18 墨水车托架组件 24 Section 19 打印机托盘马达 28 Section 20 废墨区底座 30 Section 21 墨水车 31 Section 22 墨水车位置对齐传感器 35 Section 23 墨水车排线总成 38 Section 24 机械臂 42 Section 25 机械臂马达 46 Section 26 机械臂控制板柔性电缆 47 Section 27 抓手控制板 48 Section 28 抓手电磁阀 51 Section 29 故障排除 54 Rimage is a registered trademark of Rimage Corporation Allegro ...

Page 3: ... Disc Publishing System Service Manual Rimage Corporation Page 1 Section 1 Cover 1 1 Loosen 4 screws securing back of cover 1 2 Remove 3 screws securing front of cover Slide picker and carrier to middle of printer ...

Page 4: ...ntrol panel on underside of cover While lifting cover off of printer reach in and unplug blue LED board cable from mainboard Remove cover Section 2 Control Panel 2 1 Remove cover see Cover Remove 3 screws securing control panel After replacing control panel press buttons to verify they click properly ...

Page 5: ...Service Manual Rimage Corporation Page 3 Section 3 Blue LED Board 3 1 Remove cover see Cover Remove 2 screws securing blue LED board Unplug cable from end of board Section 4 USB3 Hub 4 1 Remove 2 screws securing cover plate Remove plate ...

Page 6: ...rporation Page 4 4 2 Unplug any sata cables from hub For 2 drive units keep track of which cable is plugged into which port Remove 3 screws securing hub 4 3 When replacing hub be sure pins properly plug into connectors on mainboard Plug any sata cables back in ...

Page 7: ...ishing System Service Manual Rimage Corporation Page 5 Section 5 Mainboard 5 1 Remove USB3 hub see USB3 Hub Unplug all cables and flex cables from mainboard 5 2 Remove 4 screws securing mainboard Lift mainboard out of unit ...

Page 8: ... Remove 3 standoffs Secure static brush and standoffs to new mainboard 5 4 When replacing mainboard make sure hole in corner is resting on small post before replacing 4 screws Attach USB3 hub and plug in all cables and flex cables Be sure to plug carrier and feed motors into correct location Drive and maintenance fans can be plugged into either location ...

Page 9: ...Corporation Page 7 Section 6 Print Tray 6 1 Remove mainboard see Mainboard Remove 2 screws securing print tray guide to print tray Lift guide up off of tray leave attached to belt 6 2 Lift back end of print tray slightly and pull back against rear cover plate ...

Page 10: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 8 6 3 Remove screw securing front tray guide Lift guide out of base 6 4 Pull print tray out of printer ...

Page 11: ...ation Page 9 Section 7 Power Resistor 7 1 Cut tie wrap securing power resistor cable to power supply cable Unplug power resistor from mainboard 7 2 While holding resistor mount bracket with fingers or needle nose pliers remove 2 screws securing to rear cover plate ...

Page 12: ... Service Manual Rimage Corporation Page 10 7 3 Remove 2 screws securing power resistor to resistor mount bracket Replace resistor Section 8 Encoder Wheel Sensor 8 1 Cut tie wrap securing cables Unplug encoder wheel sensor from mainboard ...

Page 13: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 11 8 2 Remove 2 screws securing sensor to bracket 8 3 When replacing sensor be sure encoder wheel is centered in slot ...

Page 14: ...image Corporation Page 12 Section 9 Encoder Wheel 9 1 Peel encoder wheel off of gear Clean area with alcohol before adhering new encoder wheel 9 2 Be sure replaced encoder wheel is centered in sensor slot Clean encoder wheel with alcohol after handling ...

Page 15: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 13 Section 10 光驱支架 10 1 如下图将打印机朝上拧下下图标示的6颗螺丝 10 2 向前倾斜光驱支架将光驱支架的卡槽与后盖板上的卡舌对齐然后卸下 ...

Page 16: ...em Service Manual Rimage Corporation Page 14 10 3 拔下光驱背面的所有电缆以从打印机上卸下光驱支架备注两组SATA电缆和光驱的位置 Section 11 Power Supply 11 1 Remove drive mount see Drive Mount Unplug power supply from mainboard Cut tie wraps securing power supply cable ...

Page 17: ...ublishing System Service Manual Rimage Corporation Page 15 11 2 Remove 5 screws securing power supply to rear cover plate 11 3 Lift power supply out of printer Pull drive power cable out through opening on bottom of base ...

Page 18: ... 11 4 When replacing power supply route drive power cable to underside of printer Be sure it is not pinched beneath or on side of power supply Section 12 Drive Fan 12 1 Remove drive mount see Drive Mount Cut tie wrap securing fan and sata cables Unplug drive fan from mainboard ...

Page 19: ...nual Rimage Corporation Page 17 12 2 Remove 2 screws securing fan to inside of rear cover plate 12 3 Tip printer up and remove drive fan pulling cable out through opening on base When replacing fan be sure cable is oriented to lower left as shown ...

Page 20: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 18 Front Hole Section 13 光驱 13 1 卸下光驱支架 see Drive Mount 如下图标示拧下固定要更换的光驱的4个螺钉 13 2 从前面将光驱滑出将新的光驱滑入支架并用4颗螺钉固定使用前组孔 ...

Page 21: ...Section 14 Maintenance Felt 14 1 Remove drive mount see Drive Mount Remove 4 screws securing maintenance felt cover Remove old maintenance felt pads wear gloves to avoid ink on fingers 14 2 Stack new set of maintenance felt pads into base in sequence and orientation shown 1 on bottom 7 on top ...

Page 22: ...ables Unplug maintenance fan from mainboard 15 2 Remove maintenance felt see Maintenance Felt Remove 2 screws securing fan mount bracket Remove fan pulling cable out through opening When replacing fan and bracket use a low torque as screws can easily strip See Maintenance Felt steps see Maintenance Felt for proper replacement of maintenance felt ...

Page 23: ...nual Rimage Corporation Page 21 1st Rotate Section 16 Encoder Strip 16 1 Unhook encoder fence spring from tab 16 2 Pull left end of encoder strip off of tab first Then rotate other end of strip 90 to remove from flared end of right tab 2nd picture ...

Page 24: ...22 Through Slot Through Slot Behind Slot 16 3 Be sure new encoder strip is routed through sensor slot on back of carrier Clean encoder strip with alcohol after handling Section 17 Carrier Drive Motor 17 1 Cut tie wrap securing cables Unplug carrier drive motor from mainboard ...

Page 25: ... 100 Disc Publishing System Service Manual Rimage Corporation Page 23 17 2 Loosen screw securing carrier belt tensioner 17 3 Remove 2 screws T8 driver securing carrier drive motor to carrier frame Remove motor ...

Page 26: ...image Corporation Page 24 Spacer 17 4 When installing new carrier drive motor be sure to include spacer between motor and carrier frame Loop belt around motor pulley and retighten screw on carrier belt tensioner Section 18 墨水车框架组件 18 1 拔下下图主板标示的电缆和柔性电缆 ...

Page 27: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 25 18 2 拧下框架背面标示的2个螺丝 18 3 拧下架框架背面标示的2个螺丝从线夹上拆下控制面板电缆 ...

Page 28: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 26 Remove Belt 18 4 松开下图皮带张紧器上的螺丝 18 5 压入皮带张紧器以增加松弛度时将皮带从托盘驱动轴编码轮轴上的皮带轮上拉下从框架上卸下2个下图标示的螺丝 ...

Page 29: ...tem Service Manual Rimage Corporation Page 27 早起版本的垫圈位置 Fabric Steel Fabric 18 6 从框架上卸下标示的螺丝最后从打印机上提起框架 18 7 更换框架时请确保在固定螺丝之前将其正确插入所有插槽和基座上的支柱重新拧紧皮带张紧器之前先将皮带环绕托盘驱动轴编码轮轴某些早期版本的托架和底座之间需要使用不同的垫圈如果包括一个或多个垫圈请确保将它们放回原处最近的型号不需要垫圈 ...

Page 30: ...System Service Manual Rimage Corporation Page 28 Ring Bearing Washer Section 19 托盘马达 19 1 移除墨水车框架组件 see Carrier Frame 从托盘驱动轴编码轮轴的末端卸下螺丝 T8 和垫圈将皮带轮和皮带从轴端拉出从轴上拆下固定环Ring 19 2 将托盘驱动轴编码轮轴部分拉出更换轴时请确保轴承位于墨水车框架的外部并且垫圈位于框架内部和固定环之间 ...

Page 31: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 29 19 3 去掉固定托盘马达到框架上的2颗螺丝 T8 移除马达 19 4 更换托盘驱动轴编码轮轴时请确保编码器轮在传感器插槽内居中如有必要请拆下编码器轮传感器并用插槽中的编码器轮重新固定 ...

Page 32: ...hing System Service Manual Rimage Corporation Page 30 Ring Bearing Washer Section 20 废墨区底座 20 1 从托盘驱动轴编码轮轴的末端卸下螺丝 T8 和垫圈将皮带轮和皮带从轴端拉出从轴上拆下固定环Ring 20 2 将托盘驱动轴编码轮轴部分拉出更换轴时请确保轴承位于墨水车框架的外部垫圈在框架内部和固定环之间编码器轮在传感器插槽中第二张图片 ...

Page 33: ...gro 100 Disc Publishing System Service Manual Rimage Corporation Page 31 Pull Push Ring 20 3 从框架上松开弹簧如图示拉起维护底座左侧的立柱同时推入右侧以将底座弹出框架 Section 21 墨水车 21 1 从托盘驱动轴编码轮轴的末端卸下螺丝 T8 和垫圈将皮带轮和皮带从轴端拉出从轴上拆下固定环Ring ...

Page 34: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 32 Bearing Washer 21 2 将托盘驱动轴编码轮轴部分拉出更换轴时请确保轴承位于墨水车框架的外部垫圈在框架内部和固定环之间编码器轮在传感器插槽中第二张图片 21 3 移除墨水车轴两端的螺丝 ...

Page 35: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 33 21 4 从主板上拔下两条柔性电缆如下图标示位置压入卡舌使之脱离框架最后从框架中拉出柔性电缆 21 5 松开皮带张紧器上的螺丝从张紧器和墨水车马达上拉出皮带 ...

Page 36: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 34 通过插槽插槽后面 21 6 稍微向下按编码条将其从传感器插槽中拉出并滑到传感器后面 21 7 拉出墨水车框架轴的右端将其弹出框架将墨水车从轴上滑出并卸下 PS 这步之前需要先移除机械臂 ...

Page 37: ...ce Manual Rimage Corporation Page 35 Straight Flex 21 8 更换墨水车时请确保机械臂和墨水车已正确抓住框架的顶部边缘将墨水车框架轴按回框架中同时拧紧左右两个螺钉以防止其旋转在固定柔性支架之前请确保柔性电缆与框架保持平直确保皮带没有扭曲将编码器条拉回到编码条传感器插槽中最后安装托盘驱动轴编码轮轴 Section 22 墨水车位置对齐传感器 22 1 从设备上卸下墨水车 see Carrier 移除两颗螺丝 ...

Page 38: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 36 Loosen Press Pry 22 2 如图轻轻向下压下弹簧刚好可以松开螺钉不要完全卸下弹簧和盖子用T8 螺丝刀松开螺丝不要完全卸下螺丝 22 3 稍微撬开两个框架使其刚好足以将对齐传感器导线从凸耳中拉出 ...

Page 39: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 37 22 4 拧下固定编码条传感器支架的螺丝 22 5 从排线上拔下对齐传感器更换新的传感器 ...

Page 40: ... Publishing System Service Manual Rimage Corporation Page 38 绕线在槽排线藏在后面 sBehind 22 6 重新安装支架时请确保在安装后面的螺丝之前将传感器排线从槽中绕进去在安装2颗螺丝并重新拧紧其中1颗之前请确保将对齐传感器排线藏在后面 Section 23 Carrier Flex PC 23 1 取下墨水车 see Carrier 去掉指示位置的3颗螺丝 ...

Page 41: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 39 Press 23 2 向上往下按使其脱离墨水车将它提起将皮带拉过开口小心保存掉出来的小弹簧 23 3 拧下固定编码条传感器支架的螺钉再拧下如图示2个螺钉 T8 当两个框架分开时提起支架使其脱离 ...

Page 42: ...t Press sensor from new carrier flex pc into bracket until it snaps into place Be sure sensor is snapped properly in place so that both tiny round tabs are in notches on bracket 2nd picture 使用小型平头螺丝刀将传感器撬出并从方形传感器支架中弹出将传感器从新的载体flex pc中压入支架直至其卡入到位确保将传感器正确地卡入到位以使两个小圆形卡舌都位于支架上的凹口中第二张图片 23 5 Fold and crease carrier flex pc in locations shown Place holes onto tiny tabs on bracket Plug alignment s...

Page 43: ... alignment sensor wires behind tab before replacing 4 screws securing both frames together Be sure bottom corners of carrier flex pc are pinched between both frames 23 7 Gripping spring with tweezers slide it in between lower capture lever and carrier base Hold spring in center and snap lower capture lever back into place while removing tweezers Spring should remain captured between parts Be sure ...

Page 44: ...nual Rimage Corporation Page 42 4 11 16 固定环 23 8 Measure out 4 11 16 inches from carrier and place holder onto flex cables Section 24 机械臂 Picker 24 1 这里请注意本文将机械臂总成称之为机械臂 Picker 它包含抓手 Arm 和底座 2部分从托盘驱动轴编码轮轴的末端卸下螺丝 T8 和垫圈将皮带轮和皮带从轴端拉出从轴上拆下固定环 ...

Page 45: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 43 轴承垫圈 24 2 将托盘驱动轴编码轮轴部分拉出更换轴时请确保轴承位于墨水车框架的外部垫圈在框架内部和固定环之间编码器轮在传感器插槽中第二张图片 24 3 去掉墨水车框架轴两端的螺丝 ...

Page 46: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 44 24 4 从主板上拔下机械臂电缆将柔性电缆从双面胶带上剥下然后从托架上的插槽中引出 24 5 松开皮带张紧器上的螺丝不用卸下皮带 ...

Page 47: ...ublishing System Service Manual Rimage Corporation Page 45 Tape Straight Flex 24 6 将墨水车框架轴的右端拉出将其离开框架将机械臂从轴上滑出并卸下 24 7 更换机械臂时请确保机械臂和墨水车正确地卡在墨水车框架的顶部边缘将墨水车框架轴按回框架中同时拧紧两个螺钉以防止其旋转更换两块双面胶带并确保柔性电缆与框架平行然后再粘贴更换托盘驱动轴 ...

Page 48: ...ice Manual Rimage Corporation Page 46 Notch Notch Section 25 机械臂马达 25 1 拧下固定机械臂马达和机械臂侧盖板的4个螺钉从机械臂控制板上拔下机械臂马达然后拆下 25 2 通过控制板上的开口将新的机械臂马达插入板上并将电缆布线到槽口第1张图片将马达向下扭转一次避免多余的电缆松弛然后再将马达向下放入开口中第二张图片装回4个螺钉固定马达和控制板手动上下移动拾取器以验证齿轮是否对齐并平滑旋转 ...

Page 49: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 47 Section 26 机械臂控制板和柔性电缆 26 1 卸下机械臂马达和机械臂侧盖板请参阅机械臂马达从抓手上拔下柔性电缆 26 2 去掉固定机械臂控制板的3颗螺丝去掉控制板 ...

Page 50: ...llegro 100 Disc Publishing System Service Manual Rimage Corporation Page 48 Slot Slots 26 3 更换机械臂控制板或柔性电缆时请如图所示将柔性电缆穿过控制板上的插槽确保将电缆以正确的方向插入端口 Section 27 Arm Board 抓手控制板 27 1 移除机械臂 see Picker 从抓手控制板拔掉线缆 ...

Page 51: ...o 100 Disc Publishing System Service Manual Rimage Corporation Page 49 Press Pry 27 2 向外按压传感器位置支架的卡舌向上滑过抓手控制板的边缘将其从抓手上卸下 27 3 从抓手控制板上拔下电磁阀线缆去掉固定控制板的螺丝和垫圈撬开控制板的边缘将其从抓手中取出 27 4 如图所示在安装新的控制板前在传感器附近涂上一条厚胶带 ...

Page 52: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 50 Tape Press Tab 27 5 更换抓手控制板的时候将控制板底部的卡舌勾到插槽中然后将顶端按入到位用螺丝和垫圈固定最后连接电磁阀和线缆 27 6 装回传感器位置支架垂直朝下确保支架上的卡舌顺滑上下起落 ...

Page 53: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 51 Pry Section 28 Solenoid 28 1 Remove arm board see Arm Board Pry pick finger cover off of tabs and remove ...

Page 54: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 52 28 2 如图松开弹簧然后收拾到一边 28 3 拧下2个固定电磁阀的螺丝拆下电磁阀从开口处拉出电缆 ...

Page 55: ...Allegro 100 Disc Publishing System Service Manual Rimage Corporation Page 53 28 4 如图所示更换电磁阀时将一根电缆布线在柱子后面 ...

Page 56: ...sor 主板上的托盘传感器 Print tray sensor on mainboard see Mainboard J4 see Mainboard 在动作后打印机托盘不能完全合上控制面板闪烁编码轮 Encoder wheel see Encoder Wheel 墨水车快速向右猛撞控制面板闪烁编码条 Encoder strip see Encoder Strip 墨水车快速向右猛撞控制面板闪烁墨水车 Carrier flex PC see Carrier Flex PC J2 see Mainboard 没有墨水车打印机托盘抓手电磁阀或机械臂动作控制面板闪烁机械臂或Picker board or large flex cable see Picker Board Flex Cables J16 see Mainboard 没有墨水车打印机托盘或机械臂动作抓手电 ...

Page 57: ...rd see Arm Board 设备完全无法开机 Power supply see Power Supply Power resistor see Power Resistor 操作期间的症状可能的解决方案机械臂多次到光盘桶抓取但抓不到光盘 Solenoid see Solenoid 机械臂抓住光盘但未放入打印机托盘中移至home 位置 Arm board or sensor flag bracket see Arm Board 在最终抓住光盘之前墨水车和机械臂动作不稳定 Sensor on picker board see Picker Board Flex Cables 无法识别墨盒在发送打印命令后墨水车不移动 Carrier flex PC see Carrier Flex PC J1 see Mainboard ...

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