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Rima ONGAS MEGA 05, Installation Manual

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Rima ONGAS MEGA 05 Installation Manual Download Page 4

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       4.5.

 

Operation of Control Panel Accessories ...................................................................................... 36 

5. Installation and Inspection of the Piping ............................................................................................... 37 

       5.1. Heating (Radiator) Water............................................................................................................. 37 

       5.1.1. Water Conditioning................................................................................................................... 37 

       5.1.2. Water Pressure .......................................................................................................................... 37 

       5.2. Discharging of the Condensate .................................................................................................... 38 

       5.3. Instructions for the Adjustment of Gas Ratio .............................................................................. 39 

       5.3.1. Instructions for the Adjustment of Gas Ratio ........................................................................... 39 

       5.4. Flue Connections ......................................................................................................................... 42 

       5.4.1. Examples of Installation ........................................................................................................... 42 

       5.5. Hydraulic Piping Connection Diagram Examples  ………………..………………...……...43 

6.Error Codes List ...................................................................................................................................... 44 

7.Cleaning and Maintenance ..................................................................................................................... 51 

       7.1. Inspection of the Burning System ................................................................................................ 53 

       7.2. Cleaning of the Modulated Fan, Venturi, Burner ........................................................................ 53 

   8.Warranty Conditions and Commissioning  .......................................................................................... 53 

        8.1. Condensing Boiler Commissioning Form .................................................................................. 54 

        8.2. Operating Instructions 

. ........................................................................................................ 55 

        8.3. Inspection of the Condensing Boiler System .............................................................................. 56 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for ONGAS MEGA 05

Page 1: ...G BOILER ONGAS MEGA 05 ONGAS MEGA 06 ONGAS MEGA 07 ONGAS MEGA 08 ONGAS MEGA 09 ONGAS MEGA 10 ONGAS MEGA 11 ONGAS MEGA 12 ONGAS MEGA 13 ONGAS MEGA 14 ONGAS MEGA 15 ONGAS MEGA 16 ONGAS MEGA 17 www rima...

Page 2: ...2...

Page 3: ...ivered With the Product 13 1 6 Data and Packaging Labels 13 2 General Specifications of the Condensing Boiler 14 2 1 Components of the Floor Type Condensing Boiler 15 2 1 1 Component Neumber of the Fl...

Page 4: ...1 Instructions for the Adjustment of Gas Ratio 39 5 4 Flue Connections 42 5 4 1 Examples of Installation 42 5 5 Hydraulic Piping Connection Diagram Examples 43 6 Error Codes List 44 7 Cleaning and Mai...

Page 5: ...sh you to use your boiler in good times 1 2 Certificates nmetal D k m Sanayi ve Tic Ltd ti is certified with the Certificate of Competency with After sales Services as per TS 12676 Authorized Services...

Page 6: ...nstallation a sediment trap shall be placed in the secondary circuit after the balance vessel and an air separator shall be placed in the primary circuit after the balance tank In the summer months wh...

Page 7: ...boiler always disconnect the main power line and turn off the main gas valve If you smell gas turn off the main gas valve and call the emergency number for gas leaks in your neighbourhood If you smell...

Page 8: ...and operation 1 3 2 1 Points to be Considered During Handling and Transport Products are shipped on pallets as protected by styrofoam and film The products are fastened to the pallets with retaining...

Page 9: ...r is connected to 380V mains An incorrect installation or any attempts to repair using incorrect electrical components may pose a lethal risk Keep unauthorized personnel away from the boiler Do not le...

Page 10: ...cause inefficient operation overheating noisy operation and damage to the heat exchanger of the boiler over time Installation water shall be conditioned and preserved in new installations o 7 pH value...

Page 11: ...h natural gas Gas pressure in the gas line shall be set to 21 mbar with a regulator and a filter shall be present in the gas line Any leaks in the installation shall be repaired Faults and damages tha...

Page 12: ...by the warranty IMPORTANT If deficiencies in the system are detected by the service personnel during the commissioning our service shall not commission the system and the service fee incurred when th...

Page 13: ...hon Assembly Operating Manual Warranty Certificate Important Operating instructions to ensure that the boiler may be used without any problem for many years are included in the operating manual Gas Ty...

Page 14: ...14 1 6 Data Label 2 GENERAL SPECIFICATIONS OF THE CONDENSING BOILER 2 1 Components of the ONGAS MEGA Floor Type Condensing Boiler...

Page 15: ...15 2 1 Spare part of the ONGAS MEGA Floor Type Condensing Boiler...

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Page 18: ...7 104 7 104 2 104 7 104 7 104 7 Calorific efficiency Partial 30 C 107 4 107 4 107 4 107 107 4 107 4 107 4 NOx class 6 Max central heating temperature C 80 Max domestic hot water temperature C 65 Opera...

Page 19: ...7 4 107 4 107 4 107 1 Max central heating temperature 108 108 2 108 108 108 107 4 Max domestic hot water temperature 6 Operating pressure min max C 80 DB Level kazandan 1 mt C 65 Weight bar 0 8 6 Powe...

Page 20: ...boilers shall be placed as follows Place the boiler to the boiler room taking the minimum recommended distances into account Remove the gelatin tapes pallets and any other packaging All gas appliances...

Page 21: ...f halogen hydrocarbons sprays paints and some chemicals otherwise these shall cause corrosion and erosion of the boiler and flue Fresh air intake shall comply with the instructions of the local gas su...

Page 22: ...22 Mega 05 Mega 06 Mega 07 Mega 08 Mega 09 Mega 10 Mega 11 B 1425 1553 1656 1760 2329 2433 2537 Mega 12 Mega 13 Mega 14 Mega 15 Mega 16 Mega 17 B 2641 2745 2849 2954 2964 3068 Dimensions in mm...

Page 23: ...allations may result from non compliance to rules A flameproof gas valve shall be used otherwise there is a risk of explosion in case of fire Gas connections shall be made in accordance with the stand...

Page 24: ...he power supply line is off There is voltage at the boiler supply terminals even if the on off switch is turned off When connecting the boiler to the mains a V automat of 230V 6A with a minimum contac...

Page 25: ...ollowed to operate the unit Correct installation electrical installation and in case of wireless solutions correct radio connection with all required external units are prioritized Make all hardware s...

Page 26: ...temperature operation line no 8703 Functional Inspection The controller allows the performance of input output tests in order to facilitate commissioning and fault monitoring operations Inputs and out...

Page 27: ...Automatic mode controls the room temperature as per the time schedule Features of the automatic mode Time scheduled heating mode Heating settings as per heating programs Heating at Comfort Level or Ec...

Page 28: ...ter Mode Winter mode allows the control of the room temperature as per the time schedule Features of the winter mode Manual winter mode Time scheduled winter mode Temperature setting determined as per...

Page 29: ...Set the desired temperature value for economy After each setting operation wait at least two hours for the room temperature to reach the specified level 2 5 Stand by Button If the rooms shall not be...

Page 30: ...mperature Swimming pool status Max ambient temperature Time and date DHW temperature 1 Customer services phone number Heating circuit 1 status Heating circuit 2 status Heating circuit P status DHW sta...

Page 31: ...ntenance cleaning Function performed after a short press on the flue cleaning button max 3 Seconds This function provides the operating condition required for performing emission measurements 2 10 SLT...

Page 32: ...32 Operating lines may not be displayed depending on user levels controller types and the configuration performed...

Page 33: ...33 Sample Menu Structure 4 4 User Levels User levels allow only authorized user groups to make settings To access the desired user level perform the following steps...

Page 34: ...651 658 Vacation schedule pump circuit 661 668 Heating circuit 1 710 900 Heating circuit 2 1010 1200 Heating circuit pump 1300 1500 Domestic hot water 1610 1680 Consumer circuit 1 1859 1880 Consumer c...

Page 35: ...s 8000 8011 Cascade diagnostics 8100 8150 Heat generation diagnostics 8304 8570 Heat consumption diagnostics 8700 9058 Burner control 9500 9652 Heat engineer configuration setting Entering the Enginee...

Page 36: ...ator Unit Display Options Heating at comfort level Information level active Heating at economy level Programming active Heating at Freezing Protection value Heating provisionally OFF Starting sequence...

Page 37: ...ns shall be taken for hardness of water lime that is soluble in water and for particles that form sediments Hardness Lime which is soluble in water settles quickly on hot surfaces when water is heated...

Page 38: ...e sediment settles in the form of sludge and water continues to pass from the top The sediment traps are required to be cleaned periodically but cleaning periods are much longer than sieve cartridge t...

Page 39: ...on and it shall be ensured that boiler water and installation water does not mix with each other Transformation of the old heating installation In such installations sediments and residues from old bo...

Page 40: ...normal circumstances service or maintenance shall not be required 5 3 2 Adjustment of the Gas Ratio Adjustments of gas ratio shall be performed separately at full modulation speed 100 and at the mini...

Page 41: ...pe B23 the room shall comply with the same installation requirements as approved for open flue boilers The flue shall also comply with the applicable laws 5 4 1 Installation Examples The flue system s...

Page 42: ...er The flue outlet may only be terminated with a reduction cone and a bird cover 5 4 1 Chimney Installion 1 Elbow 90 2 Terminal 3 Elbow 90 4 Terminal wall shape 5 Elbow 90 6 Terminal 7 Cover hat All h...

Page 43: ...43 5 5 Wiring Diagrams...

Page 44: ...1 error 6 32 Flow temperature sensor 2 error 6 38 Flow temperature main control unit sensor error 6 40 Return temperature sensor 1 error 6 40 Return temperature sensor 1 error 9 46 Cascade return temp...

Page 45: ...able 8 84 BSB cable address conflict 3 85 BSBKF communication error 8 91 Excess data operation at EEPROM 3 91 Excess data operation at EEPROM 6 91 Excess data operation at EEPROM 9 98 Auxiliary module...

Page 46: ...c water filling temperature not reached 6 127 Domestic water legionella temperature not reached 6 128 Flame loss during operation 6 128 Flame loss during operation 9 129 Incorrect air supply 6 129 Inc...

Page 47: ...3 169 Sitherm Prosystem error 6 169 Sitherm Prosystem error 9 170 Water pressure sensor error first side 6 170 Water pressure sensor error first side 9 171 Alarm connection 1 active 6 172 Alarm conne...

Page 48: ...error 9 216 boiler error 6 216 boiler error 9 217 Sensor error 3 217 Sensor error 6 217 Sensor error 9 218 pressure control 6 218 pressure control 9 241 efficiency measurement flow sensor error 6 242...

Page 49: ...unction 3 330 146 BXl sensor inlet no function 3 33L 146 BX2 sensor inlet no function 3 332 146 BX3 sensor inlet no function 3 333 146 BX4 sensor inlet no function 3 335 146 BX21 sensor inlet no funct...

Page 50: ...ure heating circuit 3 6 372 209 Temperature limiting heating circuit 2 3 373 103 Auxiliary module 3 8 374 169 Sitherm Pro calculation 6 374 169 Sitherm Pro calculation 9 375 169 BV stepper motor 9 376...

Page 51: ...rmed regularly Otherwise this shall cause a decrease in the efficiency of the boiler and an increase in the fuel consumption For maintenance repair or cleaning operations that may be carried by the co...

Page 52: ...pection of water pressure inspection of sections such as siphon and heat exchanger Disconnect the main line turn off the main gas valve and allow the boiler to cool before starting to work on the boil...

Page 53: ...In the event that the goods are found to be defective the consumer shall have the right to ask for the implementation of one of his her rights specified in Article 11 of the Law No 6502 on Consumer Pr...

Page 54: ...d 7 Failures resulting from the use of the goods contrary to the points stated in the instruction manual are not covered by the warranty 8 The consumer may apply to the Consumer Arbitration Committee...

Page 55: ...55 8 1 Rima Condensing Boiler Commissioning Form...

Page 56: ...ith the table given below Total capacity kW Total hardness French hardness F Total volume of the system less than 20 l kW Total volume of the system between 20 50 l kW Total volume of the system highe...

Page 57: ...values Adjustable relief valves shall not be used 14 The use of plate heat exchangers is especially recommended for transformations from liquid fuel boilers and coal boilers room heaters to condensing...

Page 58: ...58 8 3 Operating Instructions...

Page 59: ...D RNE Tel 0284 316 20 40 To get information on subjects related with sales Rima Is Sis San A kitelli OSB Mah 25 Cad No 10 Ba ak ehir STANBUL Tel 0212 485 48 74 To get information on after sales servic...

Page 60: ...Mah 25 Cad No 10 Ba ak ehir 34306 stanbul Tel 0212 48548 74 pbx www rima com tr www onmetal com tr Rev 01 December 2019 All rights are reserved Rima reserves the right to make changes on all their pr...

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