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SAFETY INSTRUCTIONS

                     

                             

16.  

NEVER LEAVE A RUNNING TOOL UNATTENDED. 

Turn the power switch to the “OFF” position. 

DO NOT 

leave the tool until it has come to a complete stop.

17.  

DO NOT STAND ON A TOOL.

 Serious injury could 

result if the tool tips over, or you accidentally contact the 

tool.

18.  

DO NOT

 store anything above or near the tool where 

anyone might try to stand on the tool to reach it.

19.  

MAINTAIN YOUR BALANCE. DO NOT

 extend 

yourself over the tool. Wear oil resistant rubber soled 

shoes. Keep floor clear of debris, grease, and wax.

20.  

MAINTAIN TOOLS WITH CARE.

 Always keep tools 

clean and in good working order. Keep all blades and tool 

bits sharp, dress grinding wheels and change other 

abrasive accessories when worn. 

21.  

EACH AND EVERY TIME, CHECK FOR DAMAGED 

PARTS PRIOR TO USING THE TOOL.

 Carefully check 

all guards to see that they operate properly, are not dam-

aged, and perform their intended functions. Check for 

alignment, binding or breaking of moving parts. A guard 

or other part that is damaged should be immediately 

repaired or replaced.

22.  

DO NOT OPERATE TOOL WHILE TIRED, OR 

UNDER THE INFLUENCE OF DRUGS, MEDICATION 

OR ALCOHOL.

23.  

SECURE ALL WORK. 

Use clamps or jigs to secure 

the workpiece. This is safer than attempting to hold the 

workpiece with your hands.

24.  

STAY ALERT, WATCH WHAT YOU ARE DOING, 

AND USE COMMON SENSE WHEN OPERATING A 

POWER TOOL.

 

A moment of inattention while operating power tools may 

result in serious personal injury.

26.  

USE A PROPER EXTENSION CORD IN GOOD 

CONDITION.

 When using an extension cord, be sure to 

use one heavy enough to carry the current your product 

will draw. The table on the following page shows the cor-

rect size to use depending on cord length and nameplate 

amperage rating. If in doubt, use the next heavier gauge. 

The smaller the gauge number, the larger diameter of the 

extension cord. If in doubt of the proper size of an exten-

sion cord, use a shorter and thicker cord. An undersized 

cord will cause a drop in line voltage resulting in a loss of 

power and overheating. 

USE ONLY A 3-WIRE EXTENSION CORD THAT HAS 

A 3-PRONG GROUNDING PLUG AND A 3-POLE 

RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.

27. 

ADDITIONAL INFORMATION

 regarding the safe and 

proper operation of this product is available from:

•  Power Tool Institute

         1300 Summer Avenue

         Cleveland, OH 44115-2851

         www.powertoolinstitute.org

•  National Safety Council

         1121 Spring Lake Drive

         Itasca, IL 60143-3201

         www.nsc.org

•  American National Standards Institute

         25 West 43rd Street, 4th Floor

         New York, NY 10036

         www.ansi.org

•  ANSI 01.1 Safety Requirements for

         Woodworking Machines and the

         U.S. Department of Labor regulations

         www.osha.gov

28. 

SAVE THESE INSTRUCTIONS.

 Refer to them 

frequently and use them to instruct others.

25.  

ALWAYS WEAR A DUST MASK TO PREVENT 

INHALING DANGEROUS DUST OR AIRBORNE 

PARTICLES

, including wood dust, crystalline silica dust 

and asbestos dust. Direct particles away from face and 

body. Always operate tool in well ventilated area and 

provide for proper dust removal. Use dust collection 

system wherever possible. Exposure to the dust may 

cause serious and permanent respiratory or other injury, 

including silicosis (a serious lung disease), cancer, and 

death. Avoid breathing the dust, and avoid prolonged 

contact with dust. Allowing dust to get into your mouth 

or eyes, or lay on your skin may promote absorption of 

harmful material. Always use properly fitting NIOSH/OSHA 

approved respiratory protection appropriate for the dust 

exposure, and wash exposed areas with soap and water.

12.  

KEEP PROTECTIVE GUARDS IN PLACE AND IN 

WORKING ORDER.

13.  

AVOID ACCIDENTAL STARTING. 

Make sure that 

the power switch is in the “OFF” position before plugging 

in the power cord to the electrical receptacle.

14.  

REMOVE ALL MAINTENANCE TOOLS

 from the 

immediate area prior to turning “ON” the machine. 

15.

  USE ONLY RECOMMENDED ACCESSORIES. 

Use 

of incorrect or improper accessories could cause serious 

injury to the operator and cause damage to the tool. If in 

doubt, check the instruction manual that comes with that 

particular accessory.

Summary of Contents for 63-100

Page 1: ...for future reference Serial Number _________________________ Date of purchase _________________________ For technical support or parts questions email techsupport rikontools com or call toll free at 877 884 5167 Dust Extractor Dry Use Vacuum System with 12 Gallon Capacity Operator s Manual 4001824 ...

Page 2: ...u with the guidelines for the proper safety assembly and operation of this machine Motor 1 35 HP 1000W Volts 120 V Amps Hertz 6 A 60 Hz Canister Size 12 Gallons 45 Liters Filtration Micron 0 5 μm Sound Level dB 95 dB Dust Port 4 Diameter 102 mm Dust Collection Minimum CFM 106 Overall Size LxWxH 16 1 2 x 15 1 4 x 25 3 8 419 x 388 x 645 mm Base Diameter 14 55 mm Net Weight 22 lbs 10 kg Specification...

Page 3: ...d prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVOID A DANGEROUS WORKING ENVIRONMENT DO NOT use electrical tools in a damp environment or expose them to rain 5 DO NOT use electrical tools in the presence of flammable liquids or gasses 6 ALWAYS keep the work area clean well l...

Page 4: ...er cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THAT ACCEPTS THE TOOL S PLUG 27 ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powert...

Page 5: ... the grounding instructions or if you are not sure the tool is properly grounded when installing or replacing a plug USE ONLY A 3 WIRE EXTENSION CORD THAT HAS THE PROPER TYPE OF A 3 PRONG GROUNDING PLUG THAT MATCHES THE MACHINE S 3 PRONG PLUG AND ALSO THE 3 POLE RECEPTACLE THAT ACCEPTS THE TOOL S PLUG REPLACE A DAMAGED OR WORN CORD IMMEDIATELY This tool is intended for use on a circuit that has an...

Page 6: ... when operating this machine 8 Always wear a dust mask when cleaning or working near a dust collector 9 Do not wear loose clothing or jewelry when operating this machine Keep long hair tied back 10 Do not wear any gloves while operating this machine 11 Do not operate this machine if you are under the influence of drugs and or alcohol 12 Always make sure the power switch is in the OFF position prio...

Page 7: ...protected surface for easy identification and assembly If any parts are missing or broken please call RIKON Customer Service 877 884 5167 as soon as possible for replacements DO NOT turn your machine ON if any of these items are missing You may cause injury to yourself or damage to the machine 2 Report any shipping damage to your local distributor 3 Clean any rust protected surfaces with ordinary ...

Page 8: ...go to Step 4 of the assembly instructions to continue the assembly process The 63 100 Dust Extractor is a DRY USE ONLY vacuum system It is NOT to be used for water clean up Any use beyond its intended purpose could cause failure or injury and will void any written or implied warranty To assemble the Dust Extractor PAPER FILTER BAG Tools Required for Assembly E A B C D F G H 63 100 www rikontools c...

Page 9: ...hine may be pulled suddenly towards the end of the hose Completely covering or blocking the end of the 4 dust hose will restrict airflow to the motor which may result in overheating and damage to the motor In addition the increased pressure may cause damage to the canister body The 4 dust hose is intended mainly for connection to woodworking machinery to collect dry sawdust and shavings It is not ...

Page 10: ...TE Care should be taken when handling soiled or contaminated filter bags and cartridges as certain fine dusts can be harmful Always wear a suitable dust mask for additional protection FIG 6 FIG 7 Inspecting the Filters The filters should be inspected every time the dust collector canister is emptied and particularly if any reduction in performance is noted The paper filter traps fine dust and to p...

Page 11: ...s that hold the brush assembly the motor frame FIG 10 5 Install the new brush carrier assembly part 11B into the same position on the motor with the two Phillips head screws that were removed in step 4 Then re connect the electrical wire to the brushes end brass spade tab 3 Locate the area on the motor where the carbon brushes are located FIG 9 NOTE When replacing motor brushes take care not to al...

Page 12: ...PARTS DIAGRAM 12 NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required ...

Page 13: ...g Washer Motor Assembly Motor Brush Assembly not shown Cartridge Packing Washer Filter Cartridge Assembly Filter Bag Hex Head Screw M5x25 Handle Motor Capacitor Flat Washer Self Taping Screw ST4 8x22ZF Pan Head Screw M5x12 Circlip Hex Nut M5 4 Dust Inlet 4 Hose Clamp Dust Hose 4 x78 Canister Body Band Strap Clamp P63 100 1 P63 100 2 P63 100 3 P63 100 4 P63 100 5 P63 100 6 P63 100 7 P63 100 8 P63 1...

Page 14: ...all RIKON at 877 884 5167 For Parts under Warranty the Serial Number of your machine is required This machine must be grounded Replacement of the power supply cable should only be done by a qualified electrician See page 5 for additional electrical information WIRING DIAGRAM NOTES Use this section to record maintenance service and any calls to Technical Support ...

Page 15: ...15 WARRANTY ...

Page 16: ...www rikontools com 63 100M2 63 100 For more information 16 Progress Rd Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com ...

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