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11

MAINTENANCE

FIG. 11

Replacing Motor Brushes

The motor’s carbon brushes should not need 

replacing for at least 2,000 hours. These brushes 

are contained within the horizontal housings on 

top of the motor.
1.  Before installing new carbon brushes, first  

     ensure that the machine is switched off and  

     disconnected from the power supply.   

2.  Remove the lid cover from the head of the 

     machine by unscrewing the three Phillips- 

     head screws holding it in place. Slide the lid 

     cover off to gain access to the inside of the 
     motor. FIG. 8.

4.  Remove the brush carrier assembly from    

     the motor:

     -  First remove the electrical wire connection  

        from the brushes’ brass spade tab.

     -  Unscrew the two Phillips head screws that  

        hold the brush assembly the motor frame. 

        FIG. 10.                                                      
5.  Install the new brush carrier assembly (part   

      #11B) into the same position on the motor             

     with the two Phillips head screws that were   

     removed in step 4. Then re-connect the  

         

     electrical wire to the brushes’ end brass spade  

     tab.

3.  Locate the area on the motor where the  
    carbon brushes are located. FIG. 9.

NOTE:

 When replacing motor brushes, take care 

not to allow dust, oil, water, etc. to get into the 
motor

.

                 THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH 

            MUST BE IN THE 'OFF' POSITION UNTIL ASSEMBLY IS COMPLETE.

6.  Re-attach the lid cover onto the frame and           

     secure it in place with the band strap clamp.                                                        

     The Dust Extractor is again ready for use.

 

-  

#2 Phillips Screwdriver

Tools Required for Service

FIG. 9

FIG. 8

3 MOUNTING

SCREWS

2  BRUSH

CARRIER

ASSEMBLY

LOCATIONS

FIG. 10

BRUSH

CARRIER 

ASSEMBLY

PHILLIPS

HEAD

SCREWS

BRASS

SPADE

ELECTRICAL

TAB

Summary of Contents for 63-100

Page 1: ...for future reference Serial Number _________________________ Date of purchase _________________________ For technical support or parts questions email techsupport rikontools com or call toll free at 877 884 5167 Dust Extractor Dry Use Vacuum System with 12 Gallon Capacity Operator s Manual 4001824 ...

Page 2: ...u with the guidelines for the proper safety assembly and operation of this machine Motor 1 35 HP 1000W Volts 120 V Amps Hertz 6 A 60 Hz Canister Size 12 Gallons 45 Liters Filtration Micron 0 5 μm Sound Level dB 95 dB Dust Port 4 Diameter 102 mm Dust Collection Minimum CFM 106 Overall Size LxWxH 16 1 2 x 15 1 4 x 25 3 8 419 x 388 x 645 mm Base Diameter 14 55 mm Net Weight 22 lbs 10 kg Specification...

Page 3: ...d prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVOID A DANGEROUS WORKING ENVIRONMENT DO NOT use electrical tools in a damp environment or expose them to rain 5 DO NOT use electrical tools in the presence of flammable liquids or gasses 6 ALWAYS keep the work area clean well l...

Page 4: ...er cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THAT ACCEPTS THE TOOL S PLUG 27 ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powert...

Page 5: ... the grounding instructions or if you are not sure the tool is properly grounded when installing or replacing a plug USE ONLY A 3 WIRE EXTENSION CORD THAT HAS THE PROPER TYPE OF A 3 PRONG GROUNDING PLUG THAT MATCHES THE MACHINE S 3 PRONG PLUG AND ALSO THE 3 POLE RECEPTACLE THAT ACCEPTS THE TOOL S PLUG REPLACE A DAMAGED OR WORN CORD IMMEDIATELY This tool is intended for use on a circuit that has an...

Page 6: ... when operating this machine 8 Always wear a dust mask when cleaning or working near a dust collector 9 Do not wear loose clothing or jewelry when operating this machine Keep long hair tied back 10 Do not wear any gloves while operating this machine 11 Do not operate this machine if you are under the influence of drugs and or alcohol 12 Always make sure the power switch is in the OFF position prio...

Page 7: ...protected surface for easy identification and assembly If any parts are missing or broken please call RIKON Customer Service 877 884 5167 as soon as possible for replacements DO NOT turn your machine ON if any of these items are missing You may cause injury to yourself or damage to the machine 2 Report any shipping damage to your local distributor 3 Clean any rust protected surfaces with ordinary ...

Page 8: ...go to Step 4 of the assembly instructions to continue the assembly process The 63 100 Dust Extractor is a DRY USE ONLY vacuum system It is NOT to be used for water clean up Any use beyond its intended purpose could cause failure or injury and will void any written or implied warranty To assemble the Dust Extractor PAPER FILTER BAG Tools Required for Assembly E A B C D F G H 63 100 www rikontools c...

Page 9: ...hine may be pulled suddenly towards the end of the hose Completely covering or blocking the end of the 4 dust hose will restrict airflow to the motor which may result in overheating and damage to the motor In addition the increased pressure may cause damage to the canister body The 4 dust hose is intended mainly for connection to woodworking machinery to collect dry sawdust and shavings It is not ...

Page 10: ...TE Care should be taken when handling soiled or contaminated filter bags and cartridges as certain fine dusts can be harmful Always wear a suitable dust mask for additional protection FIG 6 FIG 7 Inspecting the Filters The filters should be inspected every time the dust collector canister is emptied and particularly if any reduction in performance is noted The paper filter traps fine dust and to p...

Page 11: ...s that hold the brush assembly the motor frame FIG 10 5 Install the new brush carrier assembly part 11B into the same position on the motor with the two Phillips head screws that were removed in step 4 Then re connect the electrical wire to the brushes end brass spade tab 3 Locate the area on the motor where the carbon brushes are located FIG 9 NOTE When replacing motor brushes take care not to al...

Page 12: ...PARTS DIAGRAM 12 NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the Serial Number of your machine is required ...

Page 13: ...g Washer Motor Assembly Motor Brush Assembly not shown Cartridge Packing Washer Filter Cartridge Assembly Filter Bag Hex Head Screw M5x25 Handle Motor Capacitor Flat Washer Self Taping Screw ST4 8x22ZF Pan Head Screw M5x12 Circlip Hex Nut M5 4 Dust Inlet 4 Hose Clamp Dust Hose 4 x78 Canister Body Band Strap Clamp P63 100 1 P63 100 2 P63 100 3 P63 100 4 P63 100 5 P63 100 6 P63 100 7 P63 100 8 P63 1...

Page 14: ...all RIKON at 877 884 5167 For Parts under Warranty the Serial Number of your machine is required This machine must be grounded Replacement of the power supply cable should only be done by a qualified electrician See page 5 for additional electrical information WIRING DIAGRAM NOTES Use this section to record maintenance service and any calls to Technical Support ...

Page 15: ...15 WARRANTY ...

Page 16: ...www rikontools com 63 100M2 63 100 For more information 16 Progress Rd Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com ...

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