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SAFETY INSTRUCTIONS

                     

                             

16.  

NEVER LEAVE A RUNNING TOOL UNATTENDED. 

Turn the power switch to the “OFF” position. 

DO NOT 

leave the tool until it has come to a complete stop.

17.  

DO NOT STAND ON A TOOL.

 Serious injury could 

result if the tool tips over, or you accidentally contact the 

tool.

18.  

DO NOT

 store anything above or near the tool where 

anyone might try to stand on the tool to reach it.

19.  

MAINTAIN YOUR BALANCE. DO NOT

 extend 

yourself over the tool. Wear oil resistant rubber soled 

shoes. Keep floor clear of debris, grease, and wax.

20.  

MAINTAIN TOOLS WITH CARE.

 Always keep tools 

clean and in good working order. Keep all blades and tool 

bits sharp, dress grinding wheels and change other 

abrasive accessories when worn. 

21.  

EACH AND EVERY TIME, CHECK FOR DAMAGED 

PARTS PRIOR TO USING THE TOOL.

 Carefully check all 

guards to see that they operate properly, are not damaged, 

and perform their intended functions. Check for alignment, 

binding or breaking of moving parts. A guard or other part 

that is damaged should be immediately repaired or 

replaced.

22.  

DO NOT OPERATE TOOL WHILE TIRED, OR 

UNDER THE INFLUENCE OF DRUGS, MEDICATION 

OR ALCOHOL.

23.  

SECURE ALL WORK. 

Use clamps or jigs to secure 

the workpiece. This is safer than attempting to hold the 

workpiece with your hands.

24.  

STAY ALERT, WATCH WHAT YOU ARE DOING, 

AND USE COMMON SENSE WHEN OPERATING A 

POWER TOOL.

 

A moment of inattention while operating power tools may 

result in serious personal injury.

26.  

USE A PROPER EXTENSION CORD IN GOOD 

CONDITION.

 When using an extension cord, be sure to 

use one heavy enough to carry the current your product 

will draw. The table on the following page shows the cor-

rect size to use depending on cord length and nameplate 

amperage rating. If in doubt, use the next heavier gauge. 

The smaller the gauge number, the larger diameter of the 

extension cord. If in doubt of the proper size of an exten-

sion cord, use a shorter and thicker cord. An undersized 

cord will cause a drop in line voltage resulting in a loss of 

power and overheating. 

USE ONLY A 3-WIRE EXTENSION CORD THAT HAS 

A 3-PRONG GROUNDING PLUG AND A 3-POLE 

RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.

27. 

ADDITIONAL INFORMATION

 regarding the safe and 

proper operation of this product is available from:

•  Power Tool Institute

         1300 Summer Avenue

         Cleveland, OH 44115-2851

         www.powertoolinstitute.org

•  National Safety Council

         1121 Spring Lake Drive

         Itasca, IL 60143-3201

         www.nsc.org

•  American National Standards Institute

         25 West 43rd Street, 4th Floor

         New York, NY 10036

         www.ansi.org

•  ANSI 01.1 Safety Requirements for

         Woodworking Machines and the

         U.S. Department of Labor regulations

         www.osha.gov

28. 

SAVE THESE INSTRUCTIONS.

 Refer to them 

frequently and use them to instruct others.

4

25.  

ALWAYS WEAR A DUST MASK TO PREVENT 

INHALING DANGEROUS DUST OR AIRBORNE 

PARTICLES

, including wood dust, crystalline silica dust 

and asbestos dust. Direct particles away from face and 

body. Always operate tool in well ventilated area and 

provide for proper dust removal. Use dust collection 

system wherever possible. Exposure to the dust may cause 

serious and permanent respiratory or other injury, includ-

ing silicosis (a serious lung disease), cancer, and death. 

Avoid breathing the dust, and avoid prolonged contact with 

dust. Allowing dust to get into your mouth or eyes, or lay 

on your skin may promote absorption of harmful material. 

Always use properly fitting NIOSH/OSHA approved respira-

tory protection appropriate for the dust exposure, and wash 

exposed areas with soap and water.

12.  

KEEP PROTECTIVE GUARDS IN PLACE AND IN 

WORKING ORDER.

13.  

AVOID ACCIDENTAL STARTING. 

Make sure that the 

power switch is in the “OFF” position before plugging in the 

power cord to the electrical receptacle.

14.  

REMOVE ALL MAINTENANCE TOOLS

 from the 

immediate area prior to turning “ON” the machine. 

15.

  USE ONLY RECOMMENDED ACCESSORIES. 

Use 

of incorrect or improper accessories could cause serious 

injury to the operator and cause damage to the tool. If in 

doubt, check the instruction manual that comes with that 

particular accessory.

Summary of Contents for 10-342

Page 1: ...he serial number and date of purchase in your manual for future reference Serial Number _________________________ Date of purchase _________________________ For technical support or parts questions em...

Page 2: ...Width throat 17 1 2 445 mm Maximum Cutting Depth height 13 330 mm Table Height 35 1 2 902 mm Fence Height 6 152 mm Fence Length 18 3 4 475 mm Miter Gauge T Slots 2 3 4 x 3 8 19 05 x 9 5 mm Dust Ports...

Page 3: ...ical receptacle The 3rd prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVOID...

Page 4: ...ord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THAT AC...

Page 5: ...OM ELECTRIC SHOCK THIS SYMBOL DESIGNATES THAT THIS TOOL IS LISTED BY THE INTERTEK TESTING SERVICES TO UNITED STATES AND CANADIAN STANDARDS Samples of 220 volt plugs required for this machine Consult a...

Page 6: ...pieces always use a push stick holding jig or other device to keep your hands safely away from the blade Use Zero Clearance Inserts to prevent small pieces from becoming jammed in the table insert or...

Page 7: ...ade Guard M 4 Dust Port N Table Tilt Wheel Locking Handle O Guide Post Lock Knob P Blade Tracking Knob Q Push Stick Hanger Bolt R Blade Tension Quick Release Lever S Tool Holder T Hanger Bolts for Tow...

Page 8: ...erson carefully lift the Bandsaw from the packaging and place it on a level floor 4 Clean all rust protected surfaces with ordinary house hold type grease or spot remover Do not use gasoline paint thi...

Page 9: ...should be plugged directly into a dedicated grounded electrical outlet that is within the supplied cord length of the machine The use of an extension cord is not recommended 3 Align the machine so tha...

Page 10: ...stock Set a thin metal ruler against the side of the saw blade Make sure that it is not touching the saw s teeth which can angle the ruler Measure the distance from one end of the ruler to the miter...

Page 11: ...Handle 25B to the large Handwheel 24B that tilts the table Then install this handwheel onto the Gear Shaft 23B extending out from the trunnion at the back of the machine Fig 7A 2 Attach the second sm...

Page 12: ...pulling it upward Fig 11 A 2 Turn the table tilting Handwheel 24B to adjust the table to the desired angle Fig 11 B Use the angle indicator scale 32B on the trunnion bracket 27B to find the desired a...

Page 13: ...e on the wheel through the side window C Make at least three rotations of the wheel or until the blade tracks centered on the wheel FIGURE 15 FIGURE 14 SETTING THE TABLE SQUARE TO THE SAW BLADE S BACK...

Page 14: ...ou are using View the indicator Arrow through the top door s front window NOTE The blade tension scale may read differently due to different blade specifications from manufacturers steel thickness mat...

Page 15: ...eel then feed it through the upper blade guides B slot in the table C lower blade guides D out of the slot in the column of the machine E off of the bottom wheel and then around the front rail F Be ca...

Page 16: ...when done Fig 23 3 Set both bearing guides to within 1 32 of the saw blade about the same thickness of a business card Do not set the bearing guides too close or touch the sides of the blade as this...

Page 17: ...ING THE BLADE GUIDES continued FIGURE 29 FIGURE 28 Approximately 1 4 ADJUSTING THE BLADE GUIDE GUARD NOTE Before cutting set the upper guide bearings approximately 1 4 above the top surface of the wor...

Page 18: ...ues 5 There are also four Set Screws 5C set in the rear of the guide bracket near the corners If the guard post needs to be angled slightly towards the front or back of the table or even twisted on an...

Page 19: ...B 2 Slide the fence forward to remove it from the carrier s Sliding Block 11E Fig 35 C 3 Turn the fence down to its horizontal position and slide it back onto the carrier The bottom of the fence is sl...

Page 20: ...rame 2 Loosen the Hex Nut on the top of the Motor Pull ing Rod 26A Fig 39 C The motor should now be loose to move downward for adjusting the belt 3 For less tension on the drive belt push the motor do...

Page 21: ...ut pushing it as this may cause the workpiece to get stuck or bend the blade For straight cuts use the fence provided to feed the workpiece along the blade slowly and in a straight line Use a miter ga...

Page 22: ...ade tension Before reusing the bandsaw ensure that the blade is re tensioned and tracking is checked 6 Keep the guide bearings free of dust and clean the guide bearing assemblies frequently FIGURE 44...

Page 23: ...mble the saw parts Tension the drive belt until there is 3 8 to 1 2 of deflection See page 20 for instructions on Belt Tensioning THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE...

Page 24: ...24 TROUBLESHOOTING...

Page 25: ...sure was put on the workpiece 1 The blade tracking knob hasn t been properly adjusted 2 Inferior blade 3 The wheels are not in alignment REMEDY Check the cable for breakage Contact your local dealer f...

Page 26: ...ents and to avoid damaging the machine If the blade is not running true or it is not running on center of the lower wheel but is correct on the upper wheel then an adjustment to the wheel hub on the r...

Page 27: ...osen 9 o clock shaft bolt one half rotation 4 Tighten the 3 o clock shaft bolt until the shaft touches the 9 o clock adjusting bolt 5 Lock all three shaft bolts 6 Re tension the saw blade and set the...

Page 28: ...Warranty the Serial Number of your machine is required FRAME ASSEMBLY SHEET A 1 2 3 80 79 78 77 76 75 74 73 72 70 69 68 67 66 65 25 26 33 32 31 30 35 34 29 28 27 24 11 10 9 8 23 22 21 20 19 18 17 16 1...

Page 29: ...M20 Hex nut M10 Washer Heel block Camshaft handle Knob ball Hex cap screw M8x8 Cam Tension Hex cap screw M8x12 Big washer Plastic tubing Set screw M6x30 Upper blade guard Bearing Sleeve 1 JMBS1403014...

Page 30: ...20 21 22 4 5 6 7 10 11 12 13 14 35 34 33 27 28 29 30 31 32 15 16 17 18 PARTS DIAGRAM NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty t...

Page 31: ...ew M3x8 Gear shaft Handle Small handle Set Screw M6x12 Rack Eccentric bushing Screw M6x16 Hex countersunk head screw M8x16 Rivet Angle scale label Table Table insert Set screw M6x4 2 2 1 4 1 1 1 1 1 1...

Page 32: ...0 15 44 35 36 43 42 41 40 22 23 24 25 26 27 28 29 30 34 33 37 38 39 32 31 21 NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the serial...

Page 33: ...Crank handwheel Small handle Set screw collar Set screw M5x8 Bushing Worm cylinder Bearing sleeve 1 4 4 1 4 1 1 1 1 4 1 2 2 1 1 3 1 1 2 1 2 2 5 3 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 JL26040015 0...

Page 34: ...22 23 24 25 31 29 30 3 4 5 7 8 9 10 11 14 15 13 12 6 28 NOTE Please reference the Manufacturer s Part Number when calling for Replacement Parts For Parts under Warranty the serial number of your machi...

Page 35: ...king handle Top wheel tilt handwheel Set screw M6x10 Retainer ring Support sleeve 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 M6X30GB70D1Z 1 M6GB6170Z 1 M8X10GB70Z 1 WSH8GB5287Z 1...

Page 36: ...block Guide rail Connecting rod Hex nut 1 JMBS1403060009 001S 1 JMBS1403060010 001S 1 M8X10GB80B 1 JMBS1403060004 1 WSH10GB97D1Z 1 M10GB889D1Z 1 JMBS1403060003 001S 1 WSH8GB96Z 1 JMBS1403060001 076U...

Page 37: ...6F 7F 8F 9F 10F 11F 12F 13F Upper bandwheel Tire Circlip ring Spacer bushing Bearing Washer Hex screw M8x16 Bandsaw blade Lower bandwheel Multi vee belt Motor pulley Socket head cap screw M8X8 Motor 1...

Page 38: ...TABLE INSERT Replacement cast aluminum insert with central slot for positioning the bandsaw blade Provides solid support and includes rear table levelling screws C10 392 ZERO CLEARANCE INSERTS PK 4 P...

Page 39: ...39 WARRANTY...

Page 40: ...www rikontools com 10 342M1 10 342 For more information 16 Progress Road Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com...

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