Riello RX100 S/PV Installation, Use And Maintenance Instructions Download

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20017376

Appendix - Control-box CM222

BURNER CONTROL PROGRAMM

START-UP AND SHUT DOWN

APS-Supervision: No APS

GPS-Supervision: Active

Valve-Supervision: Tightness control

Behaviour after flame loss: Restart

Heat demand

Flame signal

Air pressure switch

Gas pressure switch

Ignition device

Gas valve V1

Gas valve V2

Fan

Operation

Fault signal

Fan speed

andst

ill check

Prepurge check

Pulset

ime V1

Checkt

ime V2

Prepurge

Wait

ing f

ignit

ion speed

ignit

ion

lame

abilizat

ion

Pulset

ime V2

Checkt

ime V1

Post

purge

APS-Supervision: No APS

GPS-Supervision: Active

Valve-Supervision: Gas valve circuit check

Behaviour after flame loss: Restart

Heat demand

Flame signal

Air pressure switch

Gas pressure switch

Ignition device

Gas valve V1

Gas valve V2

Fan

Operation

Fault signal

Fan speed

andst

ill check

Prepurge check

Prepurge

Wait

ing f

ignit

ion speed

ignit

ion

lame

abilizat

ion

s valve circuit

check

Off

Must disappear

Must appear

Don´t care

Alternately on

Inputs

Outputs

Standby

Inputs

Outputs

Postpurge

Program step /

Message

Standby

Normal operation: Start-up and shut down

Burner operation

Stop

Ignition *

Prepurge

Min. - Max.

Stop

Prepurge

Ignition *

Min. - Max.

Program step /

Message

Standby

Burner operation

Post

purge

Standby

Postpurge

Stop

Head demand

Flame signal

Air prssure switch

Gas pressure switch

Ignition device

Gas valve V1

Gas valve V2

Fan

Operation

Fault signal
Fan speed

Program step/
Message

Stop

Prepurge

Ignition

Min. - Max.

Postpurge

Stop

tandstill check

Prepurge

Waiting for igintion spe

Ignition

Burner operation

Postpurge

Standby

Head demand

Flame signal

Air prssure switch

Gas pressure switch

Ignition device

Gas valve V1

Gas valve V2

Fan

Operation

Fault signal
Fan speed

Program step/

Message

Stop

Prepurge

Ignition

Min. - Max.

Postpurge

Stop

Standstill chec

Prepurge

Waiting for igintion speed

Ignition

Burner operation

Standby

Gas valve

Postpurge

Off

Must disappear

Must appear

Don’t care

Alternately on

repurge check

ulsetime V1

hecktime V2

Prepurge che

switch

Checktime V

Pulsetime V1

Flame stab

ili

tion

Summary of Contents for RX100 S/PV

Page 1: ...en Installation use and maintenance instructions Br leurs de gaz pr m lang Premixed gas burners Fonctionnement une allure ou modulant One stage or modulating operation CODE MODELE MODEL TYPE 20015486...

Page 2: ......

Page 3: ...it pour l installation 8 5 2 Entretien 8 5 3 Contr les pr liminaires 8 5 4 Plaque g n rateur 9 5 5 Fixation du br leur la chaudi re 9 5 6 Positionnement sonde et lectrode 9 5 7 Alimentation du combust...

Page 4: ...uivantes EN 1020 EN 60335 EN 50165 et conform ment aux dispositions des Directives Europ ennes MD 2006 42 CE Directive Machines LVD 2006 95 CE Directive Basse Tension EMC 2004 108 CE Compatibilit lect...

Page 5: ...rations qui peuvent causer des dommages aux personnes ou la ma chine si elles ne sont pas effectu es correcte ment DANGER DANGER COMPOSANTS SOUS TENSION Ce symbole indique les op rations qui comporten...

Page 6: ...personnes et ou des cho ses si ces dommages sont dus l une ou plusieurs des causes suivantes installation mise en marche utilisation ou entretien incor rects du br leur utilisation inappropri e erron...

Page 7: ...de l entretien Les seules pi ces pouvant tre remplac es sont celles d si gn es par le constructeur 3 2 Formation du personnel L utilisateur est la personne ou l organisme ou la soci t qui a achet la...

Page 8: ...Sm3 Pression 10 30 mbar GPL Famille 3 G30 Pci 32 247 kWh Sm3 27 730 kcal Sm3 Pression 10 30 mbar G31 Pci 24 44 kWh Sm3 21 000 kcal Sm3 Pression 10 30 mbar Alimentation lectrique Monophas e 50 60Hz 22...

Page 9: ...ignalisation de s curit 2 Bo te de commande et de contr le 3 Vanne gaz 4 M langeur air gaz dans le circuit d aspiration 5 Bride 6 Moteur 7 T te de combustion avec maille m tallique 8 Transformateur d...

Page 10: ...ll d effectuer encore plus fr quemment le nettoyage et l entretien ATTENTION Les op rations de manutention du br leur peu vent tre tr s dangereuses si on ne pr te pas une grande attention loigner les...

Page 11: ...2 avec quatre vis et si n cessaire 4 crous M8 en interposant l cran isolant 3 5 6 Positionnement sonde et lectrode Avant d installer le br leur sur la chaudi re contr ler si la sonde et l lectrode so...

Page 12: ...d cline toute responsabilit en cas de modifications ou de raccordements diff rents de ceux repr sent s sur les sch mas lectriques Dans la ligne d alimentation lectrique ne pas inverser le neutre avec...

Page 13: ...2 Courant d ionisation L intensit minimale n cessaire au bon fonctionnement de la bo te de contr le est de 5 A Le br leur fonctionne avec une inten sit nettement sup rieure ne n cessitant normalement...

Page 14: ...Triimers Fig 10 6 5 R glage de la vanne du gaz Le r glage du d bit de gaz s obtient en utilisant les deux vis V1 et V2 Pour varier le d bit maximum de gaz intervenir sur la vis V1 Pour augmenter le d...

Page 15: ...er Pour diminuer le d bit du gaz et la CO2 tourner la vis V1 dans le sens des aiguilles d une montre visser La puissance minimum devra correspondre celle demand e par la chaudi re utilis e Pour augmen...

Page 16: ...r leur RX80S PV fonctionnant au M thane G20 PHASE DE TRAVAIL R GLAGE DES DISPOSITIFS LECTRONIQUES POSITION TRIMMERS VENTILATEUR VITESSE VANNE GAZ P2 PRESSURE PUISSANCE symbole Encoche Tours mbar kW PU...

Page 17: ...Le m lange air gaz est pouss l int rieur du cylindre et sort vers l ext rieur de la t te travers les trous perc s tout autour Le d but de la combustion a lieu lorsqu il y a allumage du m lan ge air g...

Page 18: ...le cas liminer si n cessaire l oxyde superficiel de la sonde avec du papier abrasif Rampe gaz V rifier le r glage de la vanne et si le fonctionnement est propor tionnel en analysant les gaz de combust...

Page 19: ...a page 15 L installation du kit doit tre effectu e confor m ment aux normes et dispositions en vigueur Kit fiche prise 7 p les avec filtre Le kit de raccordement filtr avec fiche prise 7 p les est n c...

Page 20: ...a vitesse trop lev e ou basse x x 2 Pressostat gaz Absence de gaz x 3 Perte de flamme Pas de flamme la fin du temps de s curit per te de flamme pendant la marche pr sence de flamme en pr ventilation x...

Page 21: ...Temps d allumage 0 1 25 5 0 5 Secondes 8 Vitesse de post ventilation 780 9960 3600 Tours min 9 Vitesse maximale 780 9960 7020 Tours min 10 Temps de test V1 0 1 25 5 1 Secondes 11 Pulsetime V1 0 1 25...

Page 22: ...up and shut down 3 Burner operation 0 Stop Stop Ignition Prepurge Min Max Stop Prepurge Ignition 7 9 0 Min Max Program step Message Standby Burner operation Postpurge Standby Postpurge Stop 0 Thermos...

Page 23: ...Flamme Min Gaz Min Air Reset Blocage Chip Entr e Card option modulation Pressostat air Pressostat gaz Reset distance min min Commande 3 points Thermostat Contr le Br leur Allumage Flamme Vannes de s...

Page 24: ......

Page 25: ...8 5 1 Notes on safety for the installation 8 5 2 Handling 8 5 3 Preliminary checks 8 5 4 Heat generator plate 9 5 5 Securing the burner to the boiler 9 5 6 Probe and electrode positioning 9 5 7 Fuel s...

Page 26: ...the following Technical Standards EN 1020 EN 60335 EN 50165 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 EC Electromagneti...

Page 27: ...ar ried out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shock...

Page 28: ...of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreasonab...

Page 29: ...nce Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specific pu...

Page 30: ...kWh Sm3 7 000 kcal Sm3 Pressure 10 30 mbar LPG Family 3 G30 Net calorific value 32 247 kWh Sm3 27 730 kcal Sm3 Pressure 10 30 mbar G31 Net calorific value 24 44 kWh Sm3 21 000 kcal Sm3 Pressure 10 30...

Page 31: ...button with lock out lamp 2 Control box 3 Gas valve 4 Air gas mixer in intake circuit 5 Flange 6 Fan 7 Combustion head with metal mesh 8 Ignition transformer 4 6 Burner equipment Gas valve fitting scr...

Page 32: ...arry out cleaning and maintenance more frequently WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at...

Page 33: ...door 2 by means of four screws and where necessary 4 nuts M8 placing the insulating gasket 3 between the two 5 6 Probe and electrode positioning Before installing the burner on the boiler make sure t...

Page 34: ...stination Refer to the wiring diagrams declines all responsibility for modifications or con nections different from those shown in the electrical layouts Do not invert the neutral with the phase in th...

Page 35: ...n current The minimum current necessary for the control box operation is 5 A The burner gives a much higher current meaning that checking is not usually required Should you want to measure the ionizat...

Page 36: ...s Fig 10 6 5 Gas valve adjustment The regulation of the gas delivery is achieved using the two screws V1 and V2 To vary the maximum gas delivery turn screw V1 To increase the delivery turn the screw i...

Page 37: ...iclockwise direction unscrew To reduce the gas delivery and the CO2 turn the screw V1 in a clockwise direction screw up The minimum output must correspond with the the output re quired by the boiler u...

Page 38: ...model X65 Adjustment of burner RX80S PV operating with methane G20 WORK PHASE ELECTRONIC ADJUSTMENT TRIMMER POSITION FAN VELOCITY GAS VALVE P2 PRESSURE OUTPUT symbol Notch Turns mbar kW MAXIMUM OUTPUT...

Page 39: ...he air gas mixture is pushed inside the cylinder and out of the head through the holes in the perimeter Combustion starts when the air gas mixture is ignited by a spark generated by the elec trode The...

Page 40: ...values where necessary Where neces sary remove oxide from the surface of the probe with abrasive paper Gas train Check valve setting and proportionality of operation by analysing flue gases Check the...

Page 41: ...ion must be carried in compliance with the standards and regulations of the laws in force Kit 7 pin plug socket with filter The connection kit filtered with a 7 pin plug socket is necessary to counter...

Page 42: ...e switch No signal from the gas pressure switch x 3 Failure flame No flame signal after burner start up Flame loss during burner operation Flame signal without burner operation x x 4 Failure BCC Wrong...

Page 43: ...6 Pre Ignition time 0 1 25 5 3 Seconds 7 Ignition reduction time 0 1 25 5 0 5 Seconds 8 Postpurge speed 780 9960 3600 R min 9 Maximum speed 780 9960 7020 R min 10 0 Checktime V1 0 1 25 5 1 Seconds 11...

Page 44: ...Must appear Don t care Alternately on Inputs Outputs Standby 9 Inputs Outputs Postpurge Program step Message Standby 0 Normal operation Start up and shut down 3 Burner operation 0 Stop Stop Ignition...

Page 45: ...n Air min Reset Failure Chip Analog Card optional Air pressure switch Gas pressure switch Reset remoto min min Combustion Manager Ignition Flame Safety Valves Operation Failure Fusibile Operation 3 St...

Page 46: ......

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Page 48: ...Sous r serve de modifications Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com...

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