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Riello RTQ 1100 3S, Installation, Operation And Maintenance Manual

The Riello RTQ 1100 3S is a high-performance industrial burner designed for maximum efficiency. Ensure proper installation and operation with the comprehensive Installation, Operation And Maintenance Manual available for free download at manualshive.com. Keep your equipment running smoothly with this essential manual guide.

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19

HEATING ENGINEER

Seller: 

 .............................................................................................................................................

 

Mr. 

 .......................................................................................................................................................

Address 

 .......................................................................................................................................

Tel. 

 ......................................................................................................................................................

Technical Assistance Service: 

 ....................................................................

Mr. 

 .......................................................................................................................................................

Address 

 .......................................................................................................................................

Tel. 

 ......................................................................................................................................................

Fuel oil supplier: 

 ............................................................................................................

Mr. 

 .......................................................................................................................................................

Address 

 .......................................................................................................................................

Tel. 

 ......................................................................................................................................................

Installer:

.......................................................................................................................................

 

Mr. 

 ......................................................................................................................................................

Address 

 ......................................................................................................................................

Tel. 

 .....................................................................................................................................................

Please remember that THE PERSON RESPONSIBLE 
FOR SYSTEM MANAGEMENT MUST ENSURE THAT 
PROFESSIONALLY QUALIFIED HEATING ENGINEERS 
UNDERTAKE PERIODIC MAINTENANCE AND 
COMBUSTION EFFICIENCY MEASUREMENTS.

r

’s Technical Assistance Service is qualified to 

satisfy these legal requirements and can also provide 
useful information on MAINTENANCE PROGRAMMES 
designed to guarantee:
- greater safety
- compliance with applicable legislation
- freedom from the risk of fines in the event of spot 

checks.

  Date 

Work done

  Date 

Quantity supplied 

Date 

Quantity supplied 

Date 

Quantity supplied 

Date 

Quantity supplied

Maintenance

MAINTENANCE   

Useful information

USEFUL INFORMATION    

Summary of Contents for RTQ 1100 3S

Page 1: ...1 INSTALLATION OPERATION MAINTENANCE AND SYSTEM MANAGEMENT MANUAL S T E E L B O I L E R S RTQ 3S...

Page 2: ...0024200 RTQ 115 3S 4032606 0 RTQ 166 3S 4032607 0 RTQ 217 3S 4032608 0 RTQ 255 3S 4032609 0 RTQ 318 3S 4032610 0 RTQ 349 3S 4032611 0 RTQ 448 3S 4032613 0 RTQ 511 3S 4032614 0 RTQ 575 3S 4032615 0 RTQ...

Page 3: ...larly by an authorised r Technical Assistance Centre Their personnel are specially trained to keep your boiler efficient and cheap to run Technical Assistance Centres also stock any original spare par...

Page 4: ...boilers 400 kw 15 SYSTEM MANAGER 16 Start up 16 Temporary shutdown 17 Preparing for extended periods of disuse 18 Cleaning 18 Maintenance 19 Useful information 19 HEATING ENGINEER 20 Unpacking the pr...

Page 5: ...e boiler even if it is sold to another owner or transferred to another user or to another installation If you damage or lose this manual order a repla cement immediately from your local r Technical As...

Page 6: ...oad optimises the efficiency of the boiler burner system The boiler body is thoroughly insulated with a layer of high density glass wool The boiler s front door and the flue gas box can be ope ned com...

Page 7: ...ressure measurement cooling valve 3 Door 4 Casing 5 Central heating return 6 Safety device fitting 7 Instrument bulb sensor sockets 8 Central heating flow 9 Flue gas pipes 10 Turbulators 11 Combustion...

Page 8: ...Immersion temperature sensor 1 1 1 1 Solar collector temperature sensor 1 Pipe temperature sensor 1 1 CLIMA COMFORT STANDARD Control by control panel with assistance of accessories listed below ACCES...

Page 9: ...Z t l 3470311 RL 44 MZ t l 3470341 R RL 50 t l 3474633 RL 50 t l 3474633 4031395 RL 70 t l 3475033 RL 100 t l 3475233 RL 130 t l 3475433 RL 190 t c 3475613 3010444 RL 250 t c 3470010 3010422 RL 300 B...

Page 10: ...ation on Burner installation Electrical connections Burner adjustments b 1 Long heads and burner plates are required for the correct installation and coupling of the burners 2 If a two stage burner is...

Page 11: ...R INSTALLATION Before fixing the burner to the boiler make sure that The door opens the right way see the relevant sections for details on how to reverse the door The length L of the burner fixing bol...

Page 12: ...rra obbligatorio Raccordement la terre obligatoire PER CATEGORIA COMBUSTIBILE E PAESI DI DESTINAZIONE VEDI ETICHETTA BRUCIATORE POUR CATEGORIE COMBUSTIBLE ET PAYS DE DESTINATION VOIR ETIQUETTE BRULEUR...

Page 13: ...LCV 90 1 95 6 90 7 96 2 90 5 96 0 90 4 95 9 90 7 96 2 90 3 95 8 90 1 95 6 Efficiency at rated heat input in low tem perature mode h1 with return at 37 C HCV LCV 94 0 99 7 94 0 99 7 94 0 99 7 94 0 99 7...

Page 14: ...1 199 1 298 9 298 9 dm3 Total volume of flue gas side 139 7 163 2 234 3 317 2 325 6 457 9 457 9 dm3 Total surface area for heat exchange 3 62 4 35 6 68 8 59 9 47 12 34 12 34 m2 Volumetric heat load 9...

Page 15: ...erature T 95 108 C Flue gas mass flow rate 0 206 0 222 0 250 0 277 0 332 0 392 0 477 0 553 0 704 0 911 1 050 kg sec Furnace pressure 3 5 4 2 3 4 4 5 5 3 6 0 3 3 5 3 4 7 5 1 7 6 mbar Furnace volume 410...

Page 16: ...as cock and heating water cock are open While the system is still cold check that working pres sure in the water circuit is over 1 bar but below the maximum limit specified for the boiler If the syste...

Page 17: ...ed button light on the bur ner and wait until the flame ignites Repeat this operation 2 3 times at the most If the pro blem persists after that call r s Technical Assistance Service If you need to shu...

Page 18: ...f there is any risk of freezing b Contact r Technical Assistance Service if you encounter any problems in completing the above procedure Use a cloth damped in soapy water to clean the boiler s externa...

Page 19: ...ANCE AND COMBUSTION EFFICIENCY MEASUREMENTS r s Technical Assistance Service is qualified to satisfy these legal requirements and can also provide useful information on MAINTENANCE PROGRAMMES designed...

Page 20: ...arts catalogue b The instruction manual is an integral part of the boiler Once located read it thoroughly and keep it safe 2 THE CASING PANELS complete with assembly accessories 2 packs for models RTQ...

Page 21: ...975 mm A1 Base width 660 753 803 875 875 925 925 mm B Depth 1060 1130 1305 1480 1480 1710 1710 mm B1 Base depth 882 945 1110 1255 1255 1450 1450 mm C Height 740 790 840 980 980 1030 1030 mm D Burner a...

Page 22: ...300 1600 2100 2400 A Width 1150 1150 1220 1220 1285 1360 1450 1535 1610 1715 1715 mm A1 Base width 1100 1100 1170 1170 1235 1310 1400 1485 1555 1660 1660 mm B Depth 2040 2040 2310 2310 2450 2765 3030...

Page 23: ...mm above floor level aDo not install the boiler outdoors It is not designed to work outdoors and is not fitted with the necessary automatic anti frost systems to do so RTQ 91 3S MODELS ONLY r RTQ 3S b...

Page 24: ...must also be as straight as possi ble sealed insulated and not blocked or choked Make sure that the electrical system has been installed by a qualified electrician in compliance with applicable stand...

Page 25: ...2 1 2 G2 1 2 G2 1 2 G2 1 2 DN80 DN80 DN100 DN100 DN100 DN125 DN125 DN125 DN150 DN175 DN175 5 Condensate drain G1 2 G3 4 G3 4 G3 4 G3 4 G3 4 G3 4 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 6 Boiler drain G1 1 4...

Page 26: ...S 1 Boiler 2 System headers 3 Sectioning valves 4 System circulators 5 Check valves 6 Automatic pressure relief valve 7 Boiler safety valve 8 Boiler discharge valve 9 Expansion tank 10 Pressure reduce...

Page 27: ...ues Schematic diagram central heating and domestic hot water production RTQ 115 2400 3S REFERENCE VALUES PH 6 8 Electrical conductivity below 200 S cm 25 C Chlorine ions below 50 ppm Sulphuric acid io...

Page 28: ...755 820 865 900 1000 1000 H2 1010 H 0 30 60 90 H H2 Typical installation schematic Typical installation schematic RTQ 91 3S RTQ 115 2400 3S D 3 5 D b A sensor socket must be positioned at a distance...

Page 29: ...ws 1 2 4 5 3 1 6 8 7 Make sure that the main door fixing bolts 1 are securely tightened Remove the top safety bolts 2 and the door stop bracket 3 Remove the bottom safety bolts 4 and the door stop bra...

Page 30: ...uipment Once the bolt 6 has engaged its hole re tighten the door fixing bolts 1 Fit the top door stop bracket 3 to the opposite side of the door and fix it in place with the safety bolts 2 Fit the bot...

Page 31: ...adequate size and complies with legislation in the country of installation Fit the nut and washer 1 to the earth terminal and tighten the nut Connect the other end of the cable to the system s earth...

Page 32: ...n instruction manual Route the electrical cables and insert the bulbs sensors in their sockets Fit the cable grommets provided into their seats in the panels Fit the top panel 4 to close the top of th...

Page 33: ...nd rear heads Secure the side panels in place with the top cross beam 3 and the screws provided Fit your chosen control panel on the top panel 4 as instructed in the control panel s own instruction ma...

Page 34: ...with the top cross beam 3 and the screws provided Fit the top panel 4 Fit your chosen control panel on the top panel 5 as instructed in the control panel s own instruction manual Route the electrical...

Page 35: ...to the central top panel 9 for models up to RTQ 1600 3S or on one of the side panels 2 for models RTQ 1300 1600 2100 2400 3S as instructed in the control panel s own instruction manual Route the elect...

Page 36: ...the heat exchanger The water and gas cocks are open There is an adequate fuel supply The expansion vessel is properly charged The working pressure in the water circuit is over 1 bar but below the maxi...

Page 37: ...uld now ignite and remain in operation until the set temperature is reached If any ignition faults or malfunctions occur the burner performs a LOCKOUT SHUTDOWN This is shown by the red button light on...

Page 38: ...the main power switch to the boiler and make sure that the boiler shuts down properly Provided all the above conditions are satisfied start the boiler up again then analyse the combustion fumes measur...

Page 39: ...door These bolts are captive in the door and can not be removed b bThe first time you open the door remove the spare hinge assembly B bushing 10 bolt 9 and washer 11 opposite the hinged side of the do...

Page 40: ...u are using fuel oil burners with a smoke scale reading higher than 3 perform the following actions every 300 hours of operation Clean the boiler s heat exchange surfaces Check and clean the turbulato...

Page 41: ...er dirty Clean the flue gas pipes Boiler and burner mismatched Check specifications and settings Insufficient air fuel flow to burner Check and adjust the burner Control thermostat problem Check the f...

Page 42: ...g Fumes escaping into the air There is a smell of fumes Clean the boiler body Clean the flue gas pipes Check that the boiler flue gas pipes and stack are all properly sealed Check the door seal Circui...

Page 43: ...43 TECHNICAL ASSISTANCE SERVICE...

Page 44: ...el 0442630111 Fax 0442630371 www riello it As part of the company s ongoing commitment to perfecting its range of products the appearance dimensions technical data equipment and accessories may be sub...

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