Riello RS 45/M C05, Installation, Use And Maintenance Instructions

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1 20159575 GB
Contents
1 Declarations................................................................................................................................................................................ 3
2 Information and general warnings............................................................................................................................................ 4
2.1 Information about the instruction manual .................................................................................................................... 4
2.1.1 Introduction.................................................................................................................................................................. 4
2.1.2 General dangers.......................................................................................................................................................... 4
2.1.3 Other symbols ............................................................................................................................................................. 4
2.1.4 Delivery of the system and the instruction manual...................................................................................................... 5
2.2 Guarantee and responsibility....................................................................................................................................... 5
3 Safety and prevention................................................................................................................................................................ 6
3.1 Introduction.................................................................................................................................................................. 6
3.2 Personnel training ....................................................................................................................................................... 6
4 Technical description of the burner ......................................................................................................................................... 7
4.1 Burner designation ...................................................................................................................................................... 7
4.2 Models available.......................................................................................................................................................... 7
4.3 Burner categories - Countries of destination ............................................................................................................... 8
4.4 Technical data ............................................................................................................................................................. 8
4.5 Electrical data.............................................................................................................................................................. 8
4.6 Maximum dimensions.................................................................................................................................................. 9
4.7 Burner equipment........................................................................................................................................................ 9
4.8 Firing rate .................................................................................................................................................................... 9
4.9 Test boiler.................................................................................................................................................................. 10
4.9.1 Commercial boilers.................................................................................................................................................... 10
4.10 Burner description ..................................................................................................................................................... 11
4.11 Control box for the air/fuel ratio ................................................................................................................................. 12
4.12 Servomotor SQM....................................................................................................................................................... 12
5 Installation ................................................................................................................................................................................ 13
5.1 Notes on safety for the installation ............................................................................................................................ 13
5.2 Handling .................................................................................................................................................................... 13
5.3 Preliminary checks .................................................................................................................................................... 13
5.4 Operating position ..................................................................................................................................................... 14
5.5 Preparing the boiler ................................................................................................................................................... 14
5.5.1 Boring the boiler plate ............................................................................................................................................... 14
5.5.2 Blast tube length........................................................................................................................................................ 14
5.5.3 Securing the burner to the boiler ............................................................................................................................... 14
5.6 Access to head internal part...................................................................................................................................... 15
5.7 Positioning the probe - electrode............................................................................................................................... 15
5.8 Combustion head adjustment.................................................................................................................................... 16
5.9 Gas supply ................................................................................................................................................................ 17
5.9.1 Gas feeding line ........................................................................................................................................................ 17
5.9.2 Gas train.................................................................................................................................................................... 18
5.9.3 Gas train installation.................................................................................................................................................. 18
5.9.4 Gas pressure............................................................................................................................................................. 18
5.10 Electrical wiring ......................................................................................................................................................... 20
5.10.1 Supply cables and external connections passage .................................................................................................... 20
6 Start-up, calibration and operation of the burner ................................................................................................................. 21
6.1 Notes on safety for the first start-up .......................................................................................................................... 21
6.2 Adjustments prior to ignition ...................................................................................................................................... 21
6.3 Servomotor................................................................................................................................................................ 21
6.4 Burner start-up .......................................................................................................................................................... 22
6.5 Burner ignition ........................................................................................................................................................... 22
6.6 Burner adjustment ..................................................................................................................................................... 22
6.6.1 Output upon ignition .................................................................................................................................................. 22
6.6.2 Maximum output........................................................................................................................................................ 22
6.6.3 Minimum output......................................................................................................................................................... 23
6.6.4 Intermediate outputs.................................................................................................................................................. 23
6.7 Pressure switch adjustment ...................................................................................................................................... 24
6.7.1 Air pressure switch .................................................................................................................................................... 24