Riello RS 200/EV BLU TL Installation, Use And Maintenance Instructions Download

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20095199 (2) - 08/2015

Installation, use and maintenance instructions

Forced draught gas burner

Progressive two-stage or modulating operation

CODE

MODEL

TYPE

20094344

RS 200/EV BLU TL

94344X

Summary of Contents for RS 200/EV BLU TL

Page 1: ...20095199 2 08 2015 Installation use and maintenance instructions Forced draught gas burner Progressive two stage or modulating operation CODE MODEL TYPE 20094344 RS 200 EV BLU TL 94344X GB...

Page 2: ...Original instructions...

Page 3: ...hases 16 3 13 Operator panel operation 16 3 13 1 Symbols description on the display 16 3 13 2 Buttons description 17 3 14 Servomotors SQM33 18 3 15 Inverter 19 3 15 1 LED status display 19 4 Installat...

Page 4: ...32 5 5 3 Minimum gas pressure switch 33 5 5 4 PVP pressure switch kit 33 6 Maintenance 34 6 1 Notes on safety for the maintenance 34 6 2 Maintenance programme 34 6 2 1 Maintenance frequency 34 6 2 2...

Page 5: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Page 6: ...f damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreasonable...

Page 7: ...ce Only those parts envisaged by the manufacturer can be replaced 2 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specific pur...

Page 8: ...Continuous operation 1 stop every 72h Electrical supply of the system 3 400 50 3 230 50 Voltage of auxiliaries 230 50 60 110 50 60 3N 400V 50Hz 3 230V 50Hz 230V 50 60Hz 110V 50 60Hz Heavy oil E Elect...

Page 9: ...I3P LU PL II2E3B P DE II2ELL3B P FR II2Er3P AT CH CZ DK EE FI GR HU IS IT LT NO SE SI SK II2H3B P ES GB IE PT II2H3P NL II2L3B P Model RS 200 EV BLU TL Output 1 Max kW Mcal h 1380 2400 1187 2064 Min...

Page 10: ...Fig 2 The minimum output must not be lower than the minimum limit of the diagram Fig 1 D1206 mm A B C D E F G H I L M N O RS 200 EV BLU TL 732 427 305 555 872 503 222 430 1587 230 141 260 2 CAUTION T...

Page 11: ...it is necessary to reduce the output of the burner The reduction in output is accompanied by a reduction in the combustion chamber pressure Qr reduced output H1r reduced pressure Example 5 reduction i...

Page 12: ...pe approved for boilers or ovens with combustion chambers of very different di mensions compared to those shown in the diagram of Fig 4 pre liminary checks are recommended 3 9 Burner equipment The bur...

Page 13: ...for electrical wiring to be carried out by the installer 18 Air servomotor 19 Minimum air pressure switch differential operating type 20 Slide bars for opening the burner and inspecting the com bustio...

Page 14: ...harges must be avoided since they can damage the control box s electronic components when touched Installation notes Arrange the HV ignition cables separately as far as possible from the control box a...

Page 15: ...f perm network external Max 16 AT Undervoltage Safety switch off from operating position to mains voltage Restart when mains voltage picks up AC 186 V AC 195 V Input currents and input voltages UeMax...

Page 16: ...ly lines They should be sized for rated currents as per the pri mary external fuse and the fuse of the internal unit Min cross section Fuses used inside the control box F1 max 6 3 AT 0 75 mm 6 3 AT DI...

Page 17: ...ition load Low flame Pos without load 0 S8887 Fig 7 Checking of seal Shutdown Operation Start up Timer Resolution Ratio Timer 1 parameters Timer 2 parameters Timer 3 max phase time Input signals RAST...

Page 18: ...Ignition TA OFF Ph44 t44 interval time 1 Ph60 Operation Ph62 The burner moves to the switching off position Ph70 t13 post combustion time Ph72 The burner moves to the post purging position Ph74 t8 po...

Page 19: ...lockout Access to a lower level of the menu To navigate in Service or Info Mode and allows the selection of the parameter flashing symbol press for 1 s access to a lower level of the menu press from 1...

Page 20: ...unctional low voltage section The static torque is reduced when the electrical supply of the actuator is switched off The housing cover may only be removed for short periods of time for wiring or when...

Page 21: ...lay Key The symbols used to indicate the states of the LED have the fol lowing meaning WARNING To avoid accidents material or environmental damage observe the following instructions Avoid opening modi...

Page 22: ...e free from hazardous mixes e g chloride fluoride halo gen if present it is highly recommended to carry out cleaning and maintenance more frequently WARNING The handling operations for the burner can...

Page 23: ...ff the combustion chamber as illustrated in Fig 16 The position of the threaded holes can be marked using the ther mal insulation screen supplied with the burner Tab L WARNING The burner is designed t...

Page 24: ...ion must not compromise the extraction of the blast tube For boilers with a water cooled frontal a refractory cover is not necessary 11 12 Fig 19 unless expressly requested by the boiler manufacturer...

Page 25: ...sconnect the electrode leads then unthread the burner completely from the guides Once this operation has been carried out fix the flange 9 to the boiler plate interposing the insulating gasket 8 suppl...

Page 26: ...il the notch you have found corresponds with the front surface 5 of the flange Central air R3 adjustment Loosen the 2 screws 1 and rotate the ring nut 2 until the notch you have found corresponds with...

Page 27: ...the burner as far as the pipe coupling burner in the position shown in Fig 22 connect the plug of the servomotor 14 Fig 19 and tighten the grommet 15 connect the socket of the maximum gas pressure swi...

Page 28: ...P2 Upstream pressure of valves adjuster P3 Upstream pressure of the filter L Gas train supplied separately L1 The responsibility of the installer 4 10 2 Gas train Type approved in accordance with EN...

Page 29: ...on Gas pressure at test point 1 Fig 28 23 3 mbar Pressure in combustion chamber 3 0 mbar 23 3 3 0 20 3 mbar A maximum output of 2100 kW shown in Tab N corresponds to 20 3 mbar pressure column 1 This v...

Page 30: ...ng diagrams The electrical safety of the device is obtained only when it is correctly connected to an efficient earthing system made according to current standards It is necessary to check this fundam...

Page 31: ...asures the number of revolutions of the motor via the reading plate B fixed rigidly to the motor For its regulation proceed as follows loosen the 4 screws C with a plain screwdriver move the plate in...

Page 32: ...switch Take the vent tube outside the building so you can notice the smell of gas Connect two lamps or testers to the two gas line solenoids to check the exact moment at which voltage is supplied This...

Page 33: ...the ignition output disconnect the plug socket the burner will fire and then go into lockout after the safety time has elapsed perform 10 ignitions with consecutive lockouts on the meter read the qua...

Page 34: ...a pres sure gauge The connection of the pressure gauge is shown in Fig 33 The standard configuration is that with the air pressure switch connected in absolute mode Note the presence of a T connec ti...

Page 35: ...ut increase adjust ment pressure by slowly turning the relative knob clockwise until the burner locks out Then turn the knob anticlockwise by 2 mbar and repeat the burn er start up to ensure it is reg...

Page 36: ...r Gas leaks Make sure that there are no gas leaks on the pipes between the gas meter and the burner UV cell Fig 37 Minimum value for correct operation 70 A If the value is lower it could be due to exh...

Page 37: ...ments Tab O 6 2 3 Checking the air and gas pressure on the combustion head To carry out this operation a pressure gauge must be used to mesure the air and gas pressure at the combustion head as shown...

Page 38: ...up to approximately 100 mm from the pipe coupling Reconnect the cables and slide in the burner until it comes to a stop Connect the plug of the servomotor 7 and tighten the grom met 8 Connect the soc...

Page 39: ...ns in compliance with EN 676 Please refer to manual A Appendix Accessories Burner Thickness mm Code RS 200 EV BLU TL 102 3000722 Burner Code RS 200 EV BLU TL 3010094 Burner Type dB A Code RS 200 EV BL...

Page 40: ...2 Indication of references 3 Layout of unifilar output 4 REC37 operational layout 5 REC37 operational layout 6 REC37 operational layout 7 REC37 operational layout 8 Electrical connection set by instal...

Page 41: ...20080730 GB Appendix Electrical panel layout 0 0 1 0 111 2 1 340 56478 79 1 0 2 1 2 1 2 1 2 1 2 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 654...

Page 42: ...20080730 40 GB Appendix Electrical panel layout 0 1 2 2 2 3 2 4 2 2 2 2 2 2 2 52 5 5 2 2 3 2 67 8 9...

Page 43: ...41 20080730 GB Appendix Electrical panel layout 0 1 1 0 2 0 00 0 1 3 414 56 2 7 8 03 59 3 A...

Page 44: ...20080730 42 GB Appendix Electrical panel layout...

Page 45: ...43 20080730 GB Appendix Electrical panel layout 0 1 1 2 1 1 1 1 1 3 3 3 1 1 0 1 1 4 4 1 4 41 1 1 5 6 4 4 768 9...

Page 46: ...20080730 44 GB Appendix Electrical panel layout 0012 3 3 4 5 3 6 7 078 0 9 0 001 001 078 76 76 078 078 5 5 5 A A B B B B B B...

Page 47: ...nel layout 01 234 567 14 860 0139 0 6 71 234 6 A A A B A A A A A A A A A A A B A C C C C C C C C 0 6 6 7 92 01 0 929 13 0 6 0 23 D20 20 2 929 13 0 6 0 23 D20 20 2 929 13 6 3 26 0 06E D2 00 3 6 52 D2 0...

Page 48: ...V active voltage output remote setpoint adjust F1 VSD fuses F2 Auxiliary fuses G 2 wires Pt1000 Climatic compensation probe GF VSD G1 Load indicator G2 Modbus communication interface H Remote lockout...

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Page 52: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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