Riello Gulliver BS3/M TXL Installation, Use And Maintenance Instructions Download Page 7 | Manualshive

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20050873

5

GB

3.

INSTALLATION

3.1

WORKING POSITION

The burner is designed for operation in position

1

only.

Installation in positions

2, 3, 5, 6

and

7

is not recommended as it is likely to hinder the unit’s proper operation

since air damper closure cannot be guaranteed when the burner is on standby.
Installation in position

5

is only possible using the “MULTIBLOC rotation kit”, to be ordered separately.

Installation

4

is prohibited as safety is compromised.

The installation of the burner must be carried out by qualified personnel, as indicated in this manual
and in compliance with the standards and regulations of the laws in force.

WARNING

D4450

1

2

3

4

5

6

7

«
...
5
6
7
8
9
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Summary of Contents for Gulliver BS3/M TXL

Page 1: ...Installation use and maintenance instructions 20050873 1 05 2012 Forced draught gas burner CODE MODEL TYPE 20050820 BS3 M TXL 917T2 GB CN Modulating operation...

Page 2: ...lowing Technical Standards EN 676 EN 12100 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 EC Electromagnetic Compatibility S...

Page 3: ...feeding line 7 3 7 Electrical wiring as set up by the manufacturer 8 3 8 Electrical wiring as set up by the installer 9 4 WORKING 10 4 1 Combustion adjustment 10 4 2 Combustion head setting 10 4 3 Set...

Page 4: ...k out lamp 5 Flange with insulating gasket 6 Air damper adjustment assembly 7 Head holder assembly 8 Pressure test point 9 Motor The burner meets protection level of IP X0D IP 40 EN 60529 Gas train ac...

Page 5: ...apacitor 6 3 F Ignition transformer Primary 230V 0 2A Secondary 8 kV 12 mA Absorbed electrical power 0 35 kW 1 Reference conditions Temp 20 C Barometric pressure 1013 mbar Altitude 0 m above sea level...

Page 6: ...303 or where the combustion chamber is much smaller than the dimensions given in EN 676 please consult the manufacturers CORRELATION BETWEEN GAS PRESSURE AND BURNER OUTPUT To obtain the maximum outpu...

Page 7: ...r damper closure cannot be guaranteed when the burner is on standby Installation in position 5 is only possible using the MULTIBLOC rotation kit to be ordered separately Installation 4 is prohibited a...

Page 8: ...fig 2 Put on the flange 5 the burner combustion head tighten the flange with the screws 6 and lock the loose screw 4 N B The burner can be fixed with the variable dimension A see fig 4 Anyway make sur...

Page 9: ...restrictions likely to impede air flowing to the pres sure switch WARNING If necessary cut the tube to the right size 3 6 GAS FEEDING LINE GAS TRAIN MATCHED BURNER CONNECTIONS USE TYPE CODE INLET OUT...

Page 10: ...e at least 1mm Unless requested otherwise by local standards and legisla tion The electrical wiring carried out by the installer must be in compliance with the rules in force in the country TESTING Ch...

Page 11: ...REGULATOR fully modulating mode operation Key to lay out PS Remote manual reset MB Burner terminal block X4 4 pin plug X7 7 pin plug BT Temperature probe BP Pressure probe TL Limit control device sys...

Page 12: ...point 3 REMOVING THE HEAD ASSEMBLY To remove the head assembly carry out the following operations Make sure servomotor 7 is in the closing position CAM II 0 Disconnect the connections 3 and 5 Loosen t...

Page 13: ...d at 90 The servomotor only follows adjustment of CAM III when the cam s angle is reduced If the cam s angle needs increasing you must first increase the servomotor angle with the increase output key...

Page 14: ...stment of the combustion head Output kW Gas pressure M2 mbar Combustion head setting Servomotor setting Min Max 100 2 2 5 20 55 150 5 5 5 20 75 200 10 5 5 20 100 Factory setting Servomotor setting Out...

Page 15: ...Output kW D Combustion head set point Burner without cover A B C D 200 170 150 140 120 110 90 80 60 40 30 25 0 mbar CO2 9 7 9 7 10 1 10 1 9 8 7 1 8 8 5 CO 1 1 1 1 1 24 23 0 mbar CO2 9 9 10 1 8 8 8 8 5...

Page 16: ...stments with the air pressure switch set to the start of the scale With the burner operating at minimum output turn the knob slowly clockwise until the burner locks out Next turn the knob anticlockwis...

Page 17: ...he combustion product waste pipe Check that the burner and gas train electrical connections are correct Check that the gas train is suited to the burner capacity the type of gas used and the network g...

Page 18: ...faulty or soiled ionization probe faulty or soiled fuel valves neutral phase exchange poor burner regulation 3 Minimum air pressure switch does not close make sure VPS trips to produce lockout air pr...

Page 19: ...in ignition or operations the burner performs a safety stop which is signalled by the red burner lock out Led To rearm start up conditions press the release button When the burner starts up again the...

Page 20: ...INDICATION OF LOAD POSITION code 3010109 OUTPUT POWER REGULATOR KIT Under modulating operation the burner automatically adapts to one of an infinite number of firing rates between the low and high fl...

Page 21: ......

Page 22: ...0 1 RIELLO S p A Via Pilade Riello 7 37045 Legnago VR BS3 M TXL EN 676 EN 12100 MD 2006 42 EC LVD 2006 95 EC EMC 2004 108 EC UNI EN ISO 9001 Legnago 16 04 2012 Mr G Conticini Burners Division Departme...

Page 23: ...20050873 1 CN 1 2 1 1 2 2 3 2 1 3 2 2 3 2 3 4 3 5 3 1 5 3 2 6 3 3 6 3 4 7 3 5 7 3 6 7 3 7 8 3 8 9 4 10 4 1 10 4 2 10 4 3 11 4 4 12 4 5 13 4 6 14 4 7 14 4 8 15 5 15 6 16 7 17 7 1 17 7 2 17 8 18...

Page 24: ...20050873 2 CN 1 1 1 1 4 1 4 1 7 1 1 2 6 3 4 5 6 7 8 9 IP X0D IP 40 EN 60529 EN 676 EN 676 SVGW VKF 3 2 4 1 7 8 6 9 5 20051276 1...

Page 25: ...0 2A 8 kV 12 mA 0 35 kW 1 20 C 1013 mbar 0 m AT IT DK CH GB IE DE FR NL LU PL BE II2H3B P II2H3P II2ELL3B P II2Er3P II2L3B P II2E3B P I2E R B I3P G20 H 20 G25 L 25 20 25 25 G20 E 20 20 25 20 20 25 A...

Page 26: ...50873 4 CN 2 3 EN 676 EN 303 EN 676 EN 303 EN 676 10 5 mbar M2 3 6 7 0 mbar 10 kWh m3 8 570 kcal m3 G20 D11418 25 100 150 200 12 10 8 6 4 2 0 0 0 50000 100000 150000 kcal h kW 200 150 100 50 mbar D111...

Page 27: ...20050873 5 CN 3 3 1 1 2 3 5 6 7 5 4 WARNING D4450 1 2 3 4 5 6 7...

Page 28: ...20050873 6 CN 3 2 3 3 3 4 4 2 5 1 4 2 5 6 4 A 4 3 3 2 3 A 917T2 267 282 D5012 4 A D5011 S7002 5 3 5 1 4 2 D6088 0 3 3 5 0 3 31 1 3 2 4...

Page 29: ...76 3 5 6 1 2 1 3 6 USE MBDLE 407 B01 3970548 BS3 BS4 Rp 3 4 3 150kW LPG MBDLE 410 B01 3970549 BS3 M Rp 1 1 4 3 LPG MBDLE 412 B01 3970550 BS3 M Rp 1 1 4 3 2 1 2 1 D7113 6 1 2 3 4 5 6 7 8 M1 M2 M2 7 D52...

Page 30: ...20050873 8 CN 3 7 C CN F1 MB MV PA SM SO S1 MAN AUT OFF S2 TA TB XP4 4 XP6 6 XP7 7 1mm CN3 24 TL TL 24 LINE LOAD S8513...

Page 31: ...20050873 9 CN 3 8 D4548 PS MB X7 7 X4 4 X6 6 h2 2 TR h1 1 S IN PS MB X4 4 X7 7 BT BP TL T6A TS PG VR VS 4 T6 T8 7 T1 T2 7 D7137...

Page 32: ...4 1 92 42 EEC CO CO2 4 2 9 8 6 2 1 9 3 7 II 0 3 5 4 7 7 10 11 9 8 1 2 1 9 3 4 Nm 0 2 4 6 8 10 30 50 70 90 110 130 150 170 190 210 230 10000 50000 90000 130000 170000 D11419 kcal h kW 10 9 1 6 11 1 2 4...

Page 33: ...20050873 11 CN 4 3 11 II 0 III I 90 III III III 1 12 2 III 140 kW 10 A 10 S7025 11 D4438 II III I D4439 12...

Page 34: ...N 4 4 3 1 0 mbar 0 mbar 1 mbar 1 mbar kW M2 mbar 100 2 2 5 20 55 150 5 5 5 20 75 200 10 5 5 20 100 kW M2 mbar 100 2 3 8 20 55 150 6 8 20 75 200 11 8 20 100 I 200kw 100 and 150 kW PLC 1 1 5 1 3 2 1 2 3...

Page 35: ...0 150 140 120 110 90 80 60 40 30 25 0 mbar CO2 9 7 9 7 10 1 10 1 9 8 7 1 8 8 5 CO 1 1 1 1 1 24 23 0 mbar CO2 9 9 10 1 8 8 8 8 5 CO 1 1 1 23 1 mbar CO2 9 9 10 1 10 4 10 5 10 7 1 8 5 8 CO 3 3 4 6 4 34 1...

Page 36: ...4 5 92 42 EEC CO CO2 2 A CN3 8 4 6 20 80 CO 1 10 000 ppm CO 1 4 7 EN 676 1 2 1 3 CO2 0 O2 CO2 CO mg kWh NOx mg kWh 1 2 1 3 G 20 11 7 9 7 9 0 100 170 G 30 14 0 11 6 10 7 100 230 G 31 13 7 11 4 10 5 100...

Page 37: ...20050873 15 CN 4 8 5 15 8 7 10 1 2 CO2 CO ppm NOx ppm A 24 30 3 11 15 25 D4435 3 2 5 11 2 1 0 15 E9252...

Page 38: ...20050873 16 CN 6 10 3 LED 3 LED 2 3 4 5 7 10 3s 3 LED 10...

Page 39: ...20050873 17 CN 7 Led Led 3...

Page 40: ...20050873 18 CN 8 PC code 3002719 180 5 3 1 5 code 3010109 100 500 C PT 100 3010110 RWF40 3001078 0 2 5 bar 4 20 mA 3010213 0 16 bar 4 20 mA 3010214...

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ...I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com Manufacturing site Riello Heating Equipment Shanghai CO LTD No 388 Jinbai Road Jinshan Industrial Zone 201506 Shang...

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