Bug-O Systems CB-2 Instructions And Parts Manual Download Page 1

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INSTRUCTIONS

and

PARTS MANUAL

CB-2, CB-3

CIRCLE BURNER

Please record your equipment identification information below for future reference. This information can be

found on your machine nameplate.

Model Number

Serial Number

Date of Purchase

Whenever you request replacement parts or information on this equipment, always supply the information you

have recorded above.

LIT-CB2-CB3-IPM-0422

A DIVISION OF WELD TOOLING CORPORATION

280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA

PHONE: 412-331-1776 http://www.bugo.com FAX: 412-331- 0383

Bug-O Systems is committed to empowering our customers by providing operator

controlled mechanized solutions for their welding, cutting and custom applications.

Summary of Contents for CB-2

Page 1: ...ou request replacement parts or information on this equipment always supply the information you have recorded above LIT CB2 CB3 IPM 0422 A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG PENNSYLVANIA 15317 9564 USA PHONE 412 331 1776 http www bugo com FAX 412 331 0383 Bug O Systems is committed to empowering our customers by providing operator controlled mechanized solutions f...

Page 2: ...EC 950 5 Never remove or bypass the equipment power cord ground Verify the equipment is grounded in accordance with all applicable local and national electrical safety codes In none exist use International Electric Code IEC 950 READ INSTRUCTIONS Read the instruction manual before installing and using the equipment 1 Do not plug in the power cord with out first verifying the equipment is OFF and th...

Page 3: ...ounts of high frequency noise They may require a grounding rod be driven into the earth within six feet 2 meters of the plasma or welding unit to become compatible with an automatic cutting or welding process 4 If the high frequency is produced using a spark gap adjust the points so the gap is as small as possible The larger the gap the higher the voltage and the higher the interference 5 Some pla...

Page 4: ...smission Plate Exploded View Parts List 18 CWO 3359 Transmission SW 5 1 Exploded View Parts List 19 CWO 3361 P M Motor Assembly Exploded View Parts List 19 CWO 3425 CB 2 CB 3 Camshaft Spacer Assembly Exploded View Parts List 20 CWO 3501 CB 2 CB 3 Shaft Assembly Exploded View Parts List 20 CWO 3920 Slide Bar Mounting Assembly Exploded View Parts List 21 CWO 3960 CB 2 CB 3 Small Brush Assembly Explo...

Page 5: ... cuts Mounted on a column and boom manipulator or fixture the CB 3 is designed for use on vessels large diameter pipe domed heads and flat plate FEATURES 1 1 2 h p P M Motor and rotational speed control Rotation speed of 0 1 2 r p m 100 duty cycle Adjustable vertical and horizontal torch positioning system Rise and fall cam assembly with 7 178 mm of travel 2 hose machine torch w tip adjuster inclu...

Page 6: ...can be made To align the cam on the machine align the horizontal rack parallel to the pipe on the CB 2 align the horizontal rack parallel to the frame with the torch next to the frame Adjust the gun holder so it is perpendicular to the horizontal rack Loosen the set screws in the brass block on the cam and rotate the cam to the vertical position as shown For detailed information on burning hillsid...

Page 7: ... start the base metal must be preheated to a bright cherry red When the red spot appears depress the cutting oxygen lever slowly and firmly 4 Start cutting rotation forward or reverse by using the Travel Direction Control located on the CWO 6210 Rotation Control for operating instruction see page 8 5 To stop the cutting processes and rotation throw the oxygen lever to the OFF position and the trav...

Page 8: ...points only TRAVEL DIRECTION Controls the direction in which the machine will travel Select the left arrow for clockwise rotation brake for stop and the right arrow for counterclockwise rotation ON OFF SWITCH The on off switch enables disables power to the rotation control box PILOT LIGHT The pilot light indicates whether the machine is on off as dictated by the on off switch Speed Control On Off ...

Page 9: ...ange 0 7 0 178 mm Cutting Diameter For Square Cut Holes 4 48 102 1219 mm For Bevel Cut Holes 1 5 42 38 1067 mm Height 37 5 953 mm Net Weight 210 lbs 95 3 kg Shipping weight 290 lbs 132 kg DIMENSIONS 54 1372 mm 37 5 953 mm 27 686 mm Max Cutting Radius See Above 24 610 mm ...

Page 10: ...Cam Range 0 7 0 178 mm Cutting Diameter For Square Cut Holes 4 48 102 1219 mm For Bevel Cut Holes 1 5 42 38 1067 mm Height 38 5 978 mm Net Weight 125 lbs 56 7 kg Shipping weight 230 lbs 104 kg DIMENSIONS 40 1016 mm 38 5 978 mm 21 533 mm Max Cutting Radius See Above ...

Page 11: ...1 1 100 0437 CB2 CB3 COM Group 2 1 CBO 3073 CB2 Frame 3 1 CWO 6100 K Rotation Control 4 1 CWO 6210 Rotation Control Box 5 1 BUG 1298 2 Hose Mach Torch 4 2 6 1 BUG 1259 Adj Tip Adaptor 7 1 BUG 9448 1 2 Wrench 8 1 BUG 9449 Hex Key Kit Special 1 BUG 1252 2 Acetylene Tips 3 PWS 1086 High Strength Zip Tie Not Shown ...

Page 12: ...smission SW 5 1 Assembly 11 1 CWO 3920 Slide Bar Mounting Assembly 12 1 CWO 4910 16 5 Load Spring Assembly 13 1 CWO 5074 1 1 2 I D Trantorque 14 1 CWO 3137 CB2 Plastic Guard Assembly 15 1 CWO 3501 CB2 CB3 Shaft Assembly 16 2 CWO 3997 28 Fuel Hose Assembly 17 2 CWO 3996 28 Oxygen Hose Assembly 18 1 CWO 1690 Large Horizontal Racker 19 1 CWO 1635 Racking System 20 1 CWO 3205 11 5 Cam Assembly 21 1 CW...

Page 13: ...13 CBO 2000 CBO 2002 CB 2 CIRCLE BURNER WIRING DIAGRAM 5 2 4 1 3 CWO 6210 CWO 6210 240 ...

Page 14: ...B3 COM Group 2 1 CWO 6110 K Rotation Control 3 1 CWO 6210 Rotation Control Box 4 1 BUG 1298 2 Hose Mach Torch 4 2 5 1 BUG 1259 Adjustable Tip Adaptor 6 1 BUG 9448 1 2 Wrench 7 1 BUG 9449 Hex Key Special 8 1 CWO 3744 Manipulator Bracket 1 BUG 1252 2 Acetylene Tips 1 CWO 3394 Control Cable Assembly 1 3 2 7 6 5 4 8 ...

Page 15: ...15 CBO 3000 CBO 3002 CB 3 CIRCLE BURNER WIRING DIAGRAM 2 4 3 6 5 1 CWO 6210 CWO 6210 240 ...

Page 16: ...eg Wheel Assy 8 2 CWO 4326 Adj Leg Wheel Assy 9 2 FAS 0557 Soc Hd Cap Scr 1 4 20 x 3 4 10 1 FAS 1307 Hex Jam Nut 3 4 16 11 1 MUG 1141 Bearing Collet 12 1 MUG 1142 Knob Locking 13 1 MUG 1144 Shaft 14 2 MUG 1453 Stand Off 15 1 MUG 1579 Retaining Ring 16 3 WAS 0204 1 4 SAE Washer 17 1 CWO 1671 Racker Shield 18 2 FAS 0559 Soc Hd Cap Scr 1 4 20 x 1 A Adjustable Leg Wheel Assembly F Fixed Leg Wheel Asse...

Page 17: ...39 Angle for Guard 9 3 FAS 0535 Soc Hd Cap Scr 10 24 x 1 2 10 8 FAS 0548 Soc Hd Cap Scr 10 32 x 3 4 ITEM QTY PART NO DESCRIPTION 1 2 BUG 2098 Delrin Washer 3 8 2 1 BUG 9012 Locking Collar 3 2 CWO 4027 End Plate 5 Cam 4 1 CWO 4028 Center Plate 5 Cam 5 1 CWO 4032 Knob 6 1 CWO 4328 Base Plate 7 Cam 7 1 CWO 4331 Screw 7 Cam 8 2 CWO 4332 Rod 7 Cam 9 1 CWO 5199 Scale 10 4 FAS 0434 Set Scr 10 24 x 3 8 11...

Page 18: ...Scr 5 16 18 x 1 1 4 7 4 FAS 2554 Soc Hd Cap Scr 1 4 20 x 1 3 4 8 4 WAS 0241 1 4 USS Zinc Flat Washer 9 10 WAS 0243 1 4 Split Lockwasher 10 3 WAS 0251 5 16 Split Lockwasher ITEM QTY PART NO DESCRIPTION 1 1 CWO 4347 Transmission 5 1 2 4 FAS 0359 Hex Hd Cap Scr 1 4 20 x 1 3 4 FAS 1351 1 4 20 Hex Nut 4 4 WAS 0240 1 4 SAE Washer 5 4 WAS 0243 1 4 Lock Washer 6 1 UNI 1024 Slave Pinion CWO 3359 TRANSMISSI...

Page 19: ... 5 1 FAS 0399 Hex Hd Cap Scr 3 8 16 x 1 6 2 FAS 1395 Hex Nut 3 8 24 7 1 FAS 1396 Hex Nut 3 8 24 Left Handed 8 1 FAS 2401 Hex Hd Cap Scr 3 8 16 x 3 3 4 9 3 WAS 0260 3 8 SAE Washer CWO 3425 CB 2 CB 3 CAMSHAFT SPACER ASSEMBLY EXPLODED VIEW PARTS LIST ITEM QTY PART NO DESCRIPTION 1 1 CWO 4067 P M Motor 1072 2 1 CWO 4147 P M Motor Bracket 970 3 1 CWO 5767 Gear P M Motor 147 4 1 FAS 0455 Set Scr 1 4 20 ...

Page 20: ...O 3920 SLIDE BAR MOUNTING ASSEMBLY EXPLODED VIEW PARTS LIST 3 5 3 5 1 2 6 4 2 6 4 2 4 3 1 5 5 7 5 5 6 8 ITEM QTY PART NO DESCRIPTION 1 1 BUG 1296 900 Hose Adaptor Oxygen 2 1 BUG 1297 900 Hose Adaptor Fuel 3 1 BUG 9096 Outlet Bushing Oxygen 4 1 BUG 9097 Outlet Bushing Fuel 5 4 CWO 4049 O Ring Oxygen Fuel 6 1 CWO 3502 CB 1P CB 2 Pointer 7 1 CWO 5577 CB 2 CB 3 Shaft 8 1 FAS 0539 Soc Hd Cap Scr 10 24 ...

Page 21: ...B 2 Small Brush Block 8 2 FAS 0539 Soc Hd Cap Scr 10 24 x 1 9 1 FAS 2551 Soc Hd Cap Scr 1 4 20 x 1 1 4 10 1 WAS 0240 1 4 SAE Washer 11 1 WAS 0243 1 4 Split Lock Washer 12 2 TERM WTE 0602 6 Fork Blue CWO 3961 CB 2 CB 3 SMALL RETAINER BLOCK DETAIL VIEW 2 10 11 9 1 8 5 1 2 3 4 6 WHITE 11 BLACK 11 ITEM QTY PART NO DESCRIPTION 1 2 CWO 5831 1 8 x 1 8 x 7 8 Brush 2 2 CWP 5874 1 8 Brush Holder 3 2 CWP 587...

Page 22: ...12 6 FAS 0115 6 32 x 1 2 Pan Head Zinc 13 6 FAS 1310 Hex Nut 6 32 14 2 FHO 0188 Fuse Holder 15 1 MPD 1026 Fuse 2 Amp 16 1 FUS 0257 Fuse 3 Amp 17 1 MUG 1258 1 Rotary Switch Assembly 18 10 SCW WTE 0264 6 32 x 1 4 Sht Mt Scr 19 3 TERM WTE 0197 6 Red Fork 20 6 WAS 0211 6 Internal Star Washer 21 42 WRE WTE 0501 18 3 SJO 300V Cord 22 1 MUG 1589 Hole Plug 500 23 1 BUG 1562 Multi turn Potentiometer 24 4 F...

Page 23: ...ICATES ITEMS THAT ARE SUPPLIED TOGETHER ELECTRICAL COMPONENT CHART ITEM DESCRIPTION PART NO 1 Toggle Switch ARM 2279 2 Red Neon Lamp CWO 6206 3 Speed Control Board w Resistor CWO 6525 4 Fuse 2 amp MPD 1026 5 Fuse 3 amp FUS 0257 6 Rotary Switch MUG 1258 1 3 6 2 1 4 5 ...

Page 24: ...5 6 32 x 1 2 Pan Head Zinc 13 6 FAS 1310 Hex Nut 6 32 14 2 FHO 0188 Fuse Holder 15 1 MPD 1026 Fuse 2 Amp 16 1 FUS 0257 Fuse 3 Amp 17 1 MUG 1258 1 Rotary Switch Assembly 18 10 SCW WTE 0264 6 32 x 1 4 Sht Mt Scr 19 3 TERM WTE 0197 6 Red Fork 20 6 WAS 0211 6 Internal Star Washer 21 42 WRE WTE 0501 18 3 SJO 300V Cord 22 1 MUG 1589 Hole Plug 500 23 1 BUG 1562 Multi turn Potentiometer 24 4 FAS 0401 4 40...

Page 25: ...L COMPONENT CHART ITEM DESCRIPTION PART NO 1 Toggle Switch ARM 2279 2 Red Neon Lamp CWO 6206 3 Speed Control Board w Resistor CWO 6527 4 Fuse 1 5 amp FUS 0190 5 Fuse 3 amp FUS 0257 6 Rotary Switch MUG 1258 1 INDICATES ITEMS THAT ARE SUPPLIED TOGETHER 3 6 2 1 4 5 ...

Page 26: ...6 3 4 ITEM QTY PART NO DESCRIPTION 1 1 CBO 3072 Frame Weldment CB 2 Frame 2 1 CWO 3407 Magnet Assembly CB 2 Frame 3 2 CWO 3090 Magnet Foot CB 2 Frame 4 3 FAS 0495 Set Scr 3 8 16x 1 1 2 5 2 CWO 3777 T Handle Knob 5 16 18 x 98 6 3 FAS 1390 Hex Nut 3 8 16 5 3 ...

Page 27: ... used on some Circle Welders and Circle Burners It attaches to an existing fixture and can be easily adjusted to make sure that the Circle Welder Burner remains square on the work piece 7 CWO 3895 Hillside Kit T h e C W O 3 8 9 5 Hillside Kit provides a single rise and fall motion per revolution of the machine to provide the motion required to follow the contour of an offset pipe to pipe weld Duri...

Page 28: ... B The cam is read as follows As the knob is turned the cam block moves down where the bottom of the cam block cuts the scale attached to the face of the cam this is the amount of cam action that has been dialed into the cam C See page 6 Rise and Fall of the Cam for additional information III Changing from on center line cutting to hillside burning A Remove hair pin from 1 2 round and remove 1 2 p...

Page 29: ...29 ...

Page 30: ... 14 CB 2 CB 3 Collector Ring Item 2 Inspect cable connections for damages and that the connector is not cracked Ensure that the connector is fastened properly to the Top Aluminum Gear Item 13 on the CB 2 CB 3 Exploded View Parts List EVERY SIX MONTHS Refer to CB 2 CB 3 Exploded View Parts List CB 2 page 11 CB 3 page 13 Top Aluminum Gear Item 13 Do not grease this gear Inspect gear teeth remove all...

Page 31: ...it is greased for life by the manufacturer If the grease fitting has not been removed and plugged we suggest that you do so now Earlier models may not have been plugged at time of assembly 1 1 2 Bearing with Fasteners Item 21 Do not grease the bearing it is greased for life by the manufacturer If the grease fitting has not been removed and plugged we suggest that you do so now Earlier models may n...

Page 32: ... any event be liable to Distributor or any customer for any loss of profits incidental or consequential damages or special damages of any kind Distributor s or customer s sole and exclusive remedy against Manufacturer for any breach of warranty negligence strict liability or any other claim relating to goods delivered pursuant hereto shall be for repair or replacement at Manufacturer s option of t...

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