1
20136130
GB
Index
1
Declarations................................................................................................................................................................................ 3
2
Information and general warnings............................................................................................................................................ 5
2.1
Information about the instruction manual .................................................................................................................... 5
2.1.1
Introduction.................................................................................................................................................................. 5
2.1.2
General dangers.......................................................................................................................................................... 5
2.1.3
Other symbols ............................................................................................................................................................. 5
2.1.4
Delivery of the system and the instruction manual...................................................................................................... 6
2.2
Guarantee and responsibility....................................................................................................................................... 6
3
Safety and prevention................................................................................................................................................................ 7
3.1
Introduction.................................................................................................................................................................. 7
3.2
Personnel training ....................................................................................................................................................... 7
4
Technical description of the burner ......................................................................................................................................... 8
4.1
Burner designation ...................................................................................................................................................... 8
4.2
Models available.......................................................................................................................................................... 8
4.3
Burner categories - Countries of destination ............................................................................................................... 8
4.4
Technical data ............................................................................................................................................................. 9
4.5
Electrical data.............................................................................................................................................................. 9
4.6
Maximum dimensions................................................................................................................................................ 10
4.7
Preparing the boiler ................................................................................................................................................... 10
4.7.1
Boring the boiler plate ............................................................................................................................................... 10
4.8
Firing rates ................................................................................................................................................................ 11
4.9
Test boiler.................................................................................................................................................................. 12
4.9.1
Commercial boilers.................................................................................................................................................... 12
4.10
Burner description ..................................................................................................................................................... 13
4.11
Burner equipment...................................................................................................................................................... 13
4.12
Electrical control box ................................................................................................................................................. 14
5
Installation ................................................................................................................................................................................ 15
5.1
Notes on safety for the installation ............................................................................................................................ 15
5.2
Instructions to avoid burnout or bad combustion of the burner ................................................................................. 15
5.3
Handling .................................................................................................................................................................... 15
5.4
Preliminary checks .................................................................................................................................................... 16
5.5
Operating position ..................................................................................................................................................... 16
5.6
Securing the burner to the boiler ............................................................................................................................... 17
5.7
Combustion head adjustment.................................................................................................................................... 18
5.7.1
Removing the head assembly ................................................................................................................................... 18
5.7.2
Reassembling the head assembly ............................................................................................................................ 18
5.8
Positioning the probe - electrode............................................................................................................................... 19
5.9
Gas feeding ............................................................................................................................................................... 20
5.9.1
Gas feeding line ........................................................................................................................................................ 20
5.9.2
Train electrical supply................................................................................................................................................ 20
5.9.3
Gas train.................................................................................................................................................................... 21
5.9.4
Gas pressure............................................................................................................................................................. 21
5.10
Electrical wiring ......................................................................................................................................................... 22
5.10.1
Electrical system carried out by the factory............................................................................................................... 23
5.11
Operating programme ............................................................................................................................................... 24
5.12
Table of times............................................................................................................................................................ 25
5.12.1
Operations status indication ...................................................................................................................................... 25
5.12.2
Fault diagnostics - lockouts ....................................................................................................................................... 26
5.12.3
Checking the gas pressure switch............................................................................................................................. 27
5.12.4
Checking the air pressure switch .............................................................................................................................. 27
5.12.5
Shutdown test............................................................................................................................................................ 27
5.12.6
Intermittent operation ................................................................................................................................................ 27
5.12.7
Recycle and limit of repetitions.................................................................................................................................. 27
5.12.8
Presence of an extraneous light or parasite flame .................................................................................................... 27
5.12.9
Duration of ignition transformer discharge ................................................................................................................ 28
5.12.10 Reset by button and remotely of the burner .............................................................................................................. 28
5.12.11 Protection reset ......................................................................................................................................................... 28
