Riello GITRE 4 Page 35 Installation And Maintenance Manual Download

Page: 35 / 52

COMMISSIONING AND MAINTENANCE

Lockout caused by ignition failure

POWER ON

LED

t4i

t3i ts

t5i

Lockout

Red

Flashing green

Signal not needed

Flashing

orange

Flashing

green

HT Heat request

PH Pre-heater

K Thermostat for enabling start-up after pre-heating

FM Fan motor

ID Ignition electrode

V Fuel oil valve

F Flame detector

LED Colour of button LED

Lockout caused by extraneous light during pre-purging

LED

Lockout

Red

Flashing

green

Flashing orange

POWER ON

Flashing green, red

t3l

Cycle times

≤

3.5

t2l

t2p

max

600 (*)

t3l

≤

t3i

t4i

t4l

≤

t5i

0.4

0.8

3 repeats

tpp

Times are expressed in seconds.

(*) independent of burner controller

Summary of Contents for GITRE 4

Page 1: ...cod 20109777 rev 0 02 2016 GITR GITR B 100 GITR EN INSTALLATION AND MAINTENANCE MANUAL...

Page 2: ...ective 92 42 EEC on efficiency requirements Electromagnetic Compatibility Directive 2004 108 EC Low Voltage Directive 2006 95 EC Ecodesign Directive 2009 125 CE for energy related prod ucts Energy Lab...

Page 3: ...al water system schematics 18 2 8 Fuel connections 19 2 9 Combustion gas exhaust 20 2 9 1 Technical specifications of stack 20 2 9 2 Connection to the stack 20 2 10 System filling and emptying 22 2 10...

Page 4: ...efully and must ALWAYS accompany the boiler even if it is sold to another Owner or User or trans ferred to another plant If it is damaged or lost request an other copy from your local Technical Assist...

Page 5: ...for domestic hot water DHW heat requests are prioritised over central heating requests 1 4 Safety and control devices GITR boilers incorporate the following safety and control de vices A manual reset...

Page 6: ...ESTINO PA S DE DESTINO T067793GE Mod Cod N Qn max kW Pn max kW bar Pms RIELLO S p A Via Ing Pilade Riello 7 37045 Legnago VR ITALY Data plate This lists the technical specifications and performance of...

Page 7: ...CH circuit drain cock 4 Automatic vent valve 5 Storage cylinder 6 Casing 7 Non return valve 8 Boiler circulator 9 Boiler temperature sensor socket 10 Lifting holes 11 Burner 12 Boiler body 13 Flue gas...

Page 8: ...l 5 Air damper adjuster screw 6 Air intake 7 Oil pump pressure adjuster screw 8 Pressure gauge fitting 9 Photoresistor 10 Combustion head 11 Motor OIL PUMP 7 6 5 4 3 2 1 8 1 Suction port 2 Return 3 By...

Page 9: ...fficiency referred to LCV 95 3 96 0 96 1 96 0 Annual energy consumption QHE 85 107 134 107 GJ Daily electrical energy consumption Qelec 0 105 kWh Annual electrical energy consumption AEC 28 60 kWh Dai...

Page 10: ...Electrical consumption 53 W EEI Part 3 0 20 P L Avg 24 W Minimum pressure at pump suction inlet 0 5 bar Inlet water temperature 10 C and average outlet water temperature 45 C with coil inlet temperatu...

Page 11: ...thermostat sensor 1 Boiler temperature gauge GITR B 100 2 TB TL1 TL2 Tm TR TS 1 TR Boiler thermostat sensor TS Safety thermostat sensor TB Storage cylinder thermostat sensor TL1 Maximum temperature t...

Page 12: ...to set the temperature of the central heating water setting range 55 82 C 55 82 4 Electrical power indicator green Lights to show that the boiler is receiving electrical power 5 Burner lockout indicat...

Page 13: ...to show that the boiler is receiving electrical power 5 Burner lockout indicator red Lights to show that the burner locked out 6 Summer I Winter II selector 7 Storage cylinder temperature gauge Displ...

Page 14: ...oning of labels A A Packing label 9 9The instruction manual is an integral part of the boiler Once located read it thoroughly and keep it safe 9 9Keep the documentation envelope in a safe place Any re...

Page 15: ...ing the wooden cage 1 to the pallet A 1 Lift off the wooden cage 1 or slide it off to the rear Pull out the staples B and remove the front of the cage first in order to slide it off to the rear B 1 Re...

Page 16: ...ation distances that must be respected in order to allow proper maintenance of the boiler 1 m 1m 1 m 0 5m 0 5m 2 5 Installation in older systems and systems requiring modernisation When installing the...

Page 17: ...ating circuit to remove any machining residues GITR MI RI A A B C DESCRIPTION GITR GITR 4 GITR 5 GITR 6 A 96 mm B 103 mm C 555 mm MI CH flow 1 1 4 F RI CH return 1 1 4 F GITR B 100 A A B D C G E F MI...

Page 18: ...age cylinder 13 Storage cylinder drain cock 14 DHW expansion vessel 15 Water softener filter 16 Pressure reducer 17 DHW recirculation pump 8 13 INLET 12 DRAIN DRAIN CENTRAL HEATING RETURN CENTRAL HEAT...

Page 19: ...em must also be equipped with all the necessary safety and control devices required by applicable legislation and standards Refer to the table alongside for oil feed line characteristics 9 9A filter m...

Page 20: ...the boiler 9 9In configuration B23 the stack must guarantee the mini mum draught specified by applicable technical standards assuming zero pressure at the boiler s flue gas exhaust 2 9 2 Connection to...

Page 21: ...ons Coaxial flues can be oriented in whatever direction is most con venient for the room provided the maximum specified lengths are respected Connections in configuration C13 G T A L G T A L A Adaptor...

Page 22: ...Silicon ions less than 30 ppm If the hardness of the water exceeds the value specified in the table it is mandatory to install a water softening system 9 9Excessive water softening leading to a total...

Page 23: ...draining the boiler or storage cylinder Turn the mains power switch OFF and turn the control panel function selector to 0 Close the water supply shut off cocks To empty the boiler connect a rubber ho...

Page 24: ...TS Safety thermostat 110 C 0 6 TR Boiler control thermostat 55 82 C Tm Minimum temperature thermostat 50 C FU Mains power fuse 6 3 A T CO1 CO1A Multi connectors MO1 Terminal strip PI Central heating p...

Page 25: ...ckout indicator TS Safety thermostat 110 C 0 6 TR Boiler control thermostat 55 82 C Tm Minimum temperature thermostat 50 C FU Mains power fuse 6 3 A T CO1 CO1A Multi connectors MO1 Terminal strip PI C...

Page 26: ...er lockout indicator LV Electric power supply signal CO1 CO1A Multi connectors CO2 CO2A Multi connectors MO1 Terminal strip TB Storage cylinder thermostat 0 70 C TL1 Maximum temperature thermostat 82...

Page 27: ...pump Proceed as follows to access the control panel terminals Remove the front and top panels A and B from the boiler casing GITR A B GITR B 100 A B Unscrew the fixing screw C and remove the protecti...

Page 28: ...opposite order 9 9The following is mandatory The use of an omnipolar magnetothermic switch line disconnecting switch in compliance with CEI EN stand ards contact opening of at least 3 mm Respect the c...

Page 29: ...s and standards 3 2 Initial startup Once you have completed all the checks listed above proceed as follows to start up the boiler for the first time Turn the boiler s mains power switch ON Set the roo...

Page 30: ...with three lines Turn the Summer Winter selector to II Winter 20 40 60 80 100 0 120 20 40 60 80 100 0 120 Turn the function selector to ON I and make sure that the green power indicator lights 20 40...

Page 31: ...e of the overheating before restarting the boiler 3 3 Checks during and after initial start up Once the boiler has started up make sure that it shuts down and re starts properly when The boiler thermo...

Page 32: ...ore alarm conditions LED 1 changes from green to red When an alarm is active the LEDs indicate the type of alarm as shown in the following table If more than one alarm is active at the same time the L...

Page 33: ...ITR 4 GITR 5 GITR 5 B 100 GITR 6 Adjusting pump pressure 12 bar 12 bar 11 bar Burner with oil heater ADJUSTING THE AIR DAMPER The air damper can be adjusted without removing the burner cover Use an Al...

Page 34: ...itialisation verification time time following start up of main power supply t2l Check for extraneous light or false flame signal dur ing t2 the burner controller waits for time t2 then enters lockout...

Page 35: ...up after pre heating FM Fan motor ID Ignition electrode V Fuel oil valve F Flame detector LED Colour of button LED Lockout caused by extraneous light during pre purging F LED HT FM ID P V M K PH Lock...

Page 36: ...f main power supply t2l Check for extraneous light or false flame signal dur ing t2 the burner controller waits for time t2 then enters lockout the motor does not start t2p Maximum fuel oil pre heatin...

Page 37: ...gnition electrode V Fuel oil valve F Flame detector LED Colour of button LED Lockout caused by extraneous light during pre purging t2 t1 P M t3l ts HT FM F V LED ID Lockout Red Flashing orange POWER O...

Page 38: ...pre heating time RED flashing Slow 0 5 0 5 Lockout for fan motor fault RED ORANGE flashing Reversed 2 5 0 5 Lockout for fuel oil valve fault RED GREEN flashing Reversed 2 5 0 5 Lockout for EEPROM faul...

Page 39: ...ramming Mode POST PURGING The post purging function keeps the fan running for a set time after the burner shuts down provided there is no new heat re quest When the contacts of the heat request thermo...

Page 40: ...shuts down and restarts The burner shuts down then restarts automatically Each shutdown test resets zeroes the ignition cycle count No LEDs flash when you exit the shutdown test menu The burner shuts...

Page 41: ...ime can be extended for another 10 sec onds by pressing the reset button again while the lockout type is being displayed Always wait 1 second between every press and release of the button to ensure co...

Page 42: ...e Fault diagnosis lockouts section on page 38 If an error is detected during initialisation the burner does not start up If an error is detected after a lockout the burner will not start up If an erro...

Page 43: ...ostat to about 10 C or select the frost protection function ONLY FOR GITR B 100 MODELS in addition to the previous operations turn the storage cylinder thermostat to about the middle of the section wi...

Page 44: ...ning any mainte nance or cleaning Turn the mains power switch OFF and turn the control panel function selector OFF 0 Close all external fuel shut off cocks 3 7 Annual cleaning 3 7 1 Cleaning and servi...

Page 45: ...sure that the new nozzle is exactly the same type and size as the old one Clean the contact and sealing surfaces Screw the new nozzle into place by hand first then tight en fully Re fit the electrode...

Page 46: ...Take care to re place all burner parts in their original positions 3 7 2 Cleaning the heat exchanger Proceed as follows to access the internal parts of the boiler Remove the front panel 1 GITR GITR B...

Page 47: ...condition of the magnesium an ode Remove the top panel 1 Close the DHW circuit shut off cock Connect a plastic hose to the hose union and partly emp ty the storage cylinder through the storage cylind...

Page 48: ...m anode 6 for wear Replace if nec essary Check the condition of the sensor holders 7 Check the condition of the seal 8 8 7 6 On completion of cleaning refit all removed parts in the reverse order taki...

Page 49: ...Check the temperature setting Check the electrical wiring Check the position of the sensor bulbs No water Check the bleed valve Check CH circuit pressure The generator is at temperature but the heati...

Page 50: ...ump is not working DHW pump problem Check unseize the pump Check the electrical connection be tween the pump and the control panel Storage cylinder temperature sensor problem Check the positioning of...

Page 51: ...is reading extraneous light Eliminate cause of light or false flame signal The burner performs pre purging and ignition correctly but locks out after about 5 seconds RED Flame detector dirty Clean the...

Page 52: ...el 0442630111 Fax 044222378 www riello it The manufacturer strives to continuously improve all products Appearance dimensions technical specifications standard equipment and accessories are therefore...

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