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23 

2903397

GB

Maintenance

9.1

Notes on safety for the maintenance

The periodic maintenance is essential for the good operation,
safety, yield and duration of the burner.
It allows you to reduce consumption and polluting emissions and
to keep the product in a reliable state over time.

Before carrying out any maintenance, cleaning or checking oper-
ations:

9.2

Maintenance programme

9.2.1

Maintenance frequency

9.2.2

Checking and cleaning

Combustion head

Open the burner and make sure that all components of the com-
bustion head are in good condition, not deformed by the high
temperatures, free of impurities from the surroundings and cor-
rectly positioned.
Clean the combustion head in the fuel exit area, on the diffuser
disc.

Burner

Check for excess wear or loose screws and clean the outside of
the burner.

Fan

Check to make sure that no dust has accumulated inside the fan
or on its blades, as this condition will cause a reduction in the air
flow rate and provoke polluting combustion.

Photoresistance

Clean the photoresistance.

Electrodes

Check the correct position of electrodes.

Nozzles

It is advisable to replace nozzles every year during regular main-
tenance operations.
Do not clean the nozzle openings; do not even open them.

Filters

Check the filtering baskets on line and at nozzle present in the
system. Clean or replace if necessary. 
If rust or other impurities are observed inside the pump, use a
separate pump to lift any water and other impurities that may
have deposited on the bottom of the tank.

Pump

Delivery pressure must correspond with the table on Tab. E at
page 19. Plea
se check that the supply line and filters  are clear.
The use of a pump vacuum gauge will assist in this. This measure
permits the cause of the anomaly to be traced to either the suc-
tion line or the pump.
If the problem lies in the suction line, check to make sure that the
filter is clean and that air is not entering the piping.

Hoses

Check periodically the flexible pipes conditions. They have
to be replaced at least 

every 2 years

In case of use of gas oil and bio fuel blends, it is strongly
recommended to inspect 

even more frequently

 the hoses

and replace them where contamination has occurred.

Check to make sure that the hoses are still in good condi-
tion.

Fuel tank

If water or contamination is present within the fuel tank, it is es-
sential that this is removed before the equipment is to be used.
This is extremely important when gas oil containing Bio diesel is
in use. If in doubt about how to achieve this then please contact
the fuel or oil tank supplier.

9

Maintenance

DANGER

The maintenance interventions and the calibration
of the burner must only be carried out by qualified,
authorised personnel, in accordance with the con-
tents of this manual and in compliance with the
standards and regulations of current laws.

DANGER

Disconnect the electrical supply from the burner
by means of the main system switch.

DANGER

Turn off the fuel interception tap.

Wait for the components in contact with heat
sources to cool down completely.

The gas combustion system should be checked at
least once a year by a representative of the man-
ufacturer or another specialised technician.

The operator must use the required equipment
during maintenance.

WARNING

In case of use with gas oil containing up to 30%
Bio blend, it will be essential to use flexible oil
lines suitable for bio fuel use. 
Please contact Riello for further information. 

Summary of Contents for G20D

Page 1: ...2903397 6 01 2014 Installation use and maintenance instructions Kerosene and Gas oil burner Two stage operation CODE MODEL TYPE 3748418 G20D 484T1...

Page 2: ...Original instructions...

Page 3: ...Firing rate 9 5 Installation 10 5 1 Notes on safety for the installation 10 5 2 Handling 10 5 3 Preliminary checks 10 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 11 5...

Page 4: ...21 8 8 Electronic start delaying device 22 8 9 Burner start up cycle 22 9 Maintenance 23 9 1 Notes on safety for the maintenance 23 9 2 Maintenance programme 23 9 2 1 Maintenance frequency 23 9 2 2 Ch...

Page 5: ...lowing Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 EC Electromagnetic Compatibility Th...

Page 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 7: ...ance and care of those burner components most likely to be subject to wear and tear the use of non original components including spare parts kits accessories and optional force majeure The manufacture...

Page 8: ...r at the tank and then a sec ondary filter of 60 Microns protecting the burner from con tamination If an existing oil storage tank is to be used then in addition to the materials checks as detailed ab...

Page 9: ...d maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation ve...

Page 10: ...y No 1 4 pin plug No 1 4 Technical description of the burner Type 484T1 Thermal power output Kerosene 72 86 219 kW 6 7 2 18 3 kg h Light oil 71 89 231 kW 6 7 5 19 5 kg h Fuel Kerosene viscosity 1 6 6...

Page 11: ...nt may be found by plotting a vertical line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work point which must...

Page 12: ...s for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the available means of handl...

Page 13: ...0 micron filter are used to protect the burner pump and nozzle from contamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use check with Riello if in doubt...

Page 14: ...ed between the boiler door and the burner flange If necessary the insulating gasket can be modified as shown in Fig 7 Fix the flange 1 to the boiler door 4 using screws 2 and if necessary the nuts 3 i...

Page 15: ...ARNING Where gas oil containing bio diesel is in use it is recommended to avoid over oxygenation of the blended fuels Where at all possible avoid the use of two pipe systems where the circulated fuel...

Page 16: ...L max lenght of the suction line I D interminal diameter of the oil pipes NOTE The Tab B shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the...

Page 17: ...enght of the suction line I D interminal diameter of the oil pipes NOTE The Tab C and Tab D show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 18: ...mally the boiler s thermostat pressure switch ensures the stopping of the burner If this is not the case it is necessary to apply in series with IN a timer switch that turns off the burner at least on...

Page 19: ...requested otherwise by local standards and legislation Connect 2nd stage thermostat between clamps T6 T8 removing the bridge 50V Motor Capacitor Limit thermostat Neutral L N Safety thermostat Remote...

Page 20: ...ition transformer on a plug in support 230V 50Hz CARRIED OUT IN THE FACTORY TO BE COMPLETED BY THE INSTALLER Fig 15 50V Motor Capacitor 1 2 3 4 5 6 7 8 9 11 12 N L 1 st Valve C A D C D A C D B 2 nd Va...

Page 21: ...he laws in force WARNING Check the correct working of the adjustment com mand and safety devices Fuel Nozzle Pump pressure Burner output Combustion head adjustment Air damper adjustment bar kg h 4 1st...

Page 22: ...s setting is not advisable for ignitions at low temperatures In any case do not bring the combustion head setting more than one point away from that indicated in the Tab E One set point corresponds to...

Page 23: ...in place of cap 5 8 6 2 2nd stage adjustment Adjustment of air shutter Place the small plug 9 Fig 21 of the electronic start delaying device 10 into the position II Item B Fig 22 In this way the burn...

Page 24: ...2 In relation of the position of the plug A Fig 26 it deter mines the type of required operation 8 9 Burner start up cycle Fig 25 II I II I II I II I II I II I A Position I II Burner operation in 1st...

Page 25: ...ly line and filters are clear The use of a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suc tion line or the pump If the problem lies...

Page 26: ...n and then check the combus tion readings with the parameters indicated within the appliance instruction manual Then carry out a combustion check verify ing Smoke temperature at the chimney Content of...

Page 27: ...ons of current laws Faults Possible Causes Solution The burner will not start when the limit thermostat closes Lack of electrical supply Check presence of voltage in the L N clamps of the control box...

Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com...

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