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2903397

GB

Information and general warnings

2.1.4

Delivery of the system and the instruction 
manual

When the system is delivered, it is important that:

the instruction manual is delivered to the user by the system
manufacturer, with the recommendation to keep it in the
room where the heat generator is to be installed.

The instruction manual shows:
– the serial number of the burner;

– the address and telephone number of the nearest Assist-

ance Centre

The system supplier must carefully inform the user about:
– the use of the system; 
– any further tests that may be required before activating the

system; 

– maintenance, and the need to have the system checked at

least once a year by a representative of the manufacturer
or another specialised technician.
To ensure a periodic check, the manufacturer recom-
mends the drawing up of a Maintenance Contract.

2.2

Guarantee and responsibility

The manufacturer guarantees its new products from the installa-
tion date, in accordance with the regulations in force and/or the
sales contract. At the moment of the first start-up, check that the
burner is integral and complete.

In particular, the rights to the guarantee and the responsibility will
no longer be valid, in the event of damage to things or injury to
people, if such damage/injury was due to any of the following
causes:

incorrect installation, start-up, use and maintenance of the
burner;

improper, incorrect or unreasonable use of the burner;

intervention of unqualified personnel;

carrying out of unauthorised modifications on the equipment;

use of the burner with safety devices that are faulty, incor-
rectly applied and/or not working;

installation of untested supplementary components on the
burner;

powering of the burner with unsuitable fuels;

faults in the fuel supply system;

continuation of use of the burner when a fault has occured;

repairs and/or overhauls incorrectly carried out;

modification of the combustion chamber with inserts that
prevent the regular development of the structurally estab-
lished flame;

insufficient and inappropriate surveillance and care of those
burner components most likely to be subject to wear and
tear;

the use of non-original components, including spare parts,
kits, accessories and optional;

force majeure.

The manufacturer furthermore declines any and every re-
sponsibility for the failure to observe the contents of this
manual.

Riello warranty is subject to correct burner, appliance and appli-
cation matching, and set up in line with Riello's instructions and
guidelines. All components within the hydraulic circuit suitable for
bio fuel use and supplied by Riello will be identified as Bio com-
patible. No warranty is given in relation to the use of components
which are not so identified with bio fuel blends.  If in any doubt
please contact Riello for further advice.
If any Riello burners are used with fuel with a bio content >30%
then the components within the hydraulic circuit maybe affected
and are not covered under warranty.
The hydraulic circuit consists of:

– Pump
– Hydraulic ram (where applicable)
– Valve block
– Flexible oil lines (considered as a consumable component)

Irrespective of any warranty given by Riello in relation to

normal use and manufacturing defects, when fuels not

meeting the relevant standards are used, or where fuel

storage issues have not been addressed correctly, or the

equipment used is not compatible, if failures occur which

are directly or indirectly attributed to such issues and/or to

the non-observance of this guidance, then no warranty or

liability is implied or accepted by Riello.

2  Riello have carefully chosen the specification of the bio

compatible components including the flexible oil lines to

protect the pump, safety value and nozzle. The Riello war-

ranty is dependent upon the use of Riello genuine compo-

nents including the oil lines, being used.  

Riello warranty does not cover defects arising from incor-

rect commissioning or servicing by non Riello employed

service engineers, and any issues impacting the burner

arising from external site related issues.  

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WARNING

Failure to observe the information given in this
manual, operating negligence, incorrect installa-
tion and carrying out of non authorised modifica-
tions will result in the annulment by the
manufacturer of the guarantee that it supplies with
the burner. 

Summary of Contents for G20D

Page 1: ...2903397 6 01 2014 Installation use and maintenance instructions Kerosene and Gas oil burner Two stage operation CODE MODEL TYPE 3748418 G20D 484T1...

Page 2: ...Original instructions...

Page 3: ...Firing rate 9 5 Installation 10 5 1 Notes on safety for the installation 10 5 2 Handling 10 5 3 Preliminary checks 10 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 11 5...

Page 4: ...21 8 8 Electronic start delaying device 22 8 9 Burner start up cycle 22 9 Maintenance 23 9 1 Notes on safety for the maintenance 23 9 2 Maintenance programme 23 9 2 1 Maintenance frequency 23 9 2 2 Ch...

Page 5: ...lowing Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 EC Electromagnetic Compatibility Th...

Page 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 7: ...ance and care of those burner components most likely to be subject to wear and tear the use of non original components including spare parts kits accessories and optional force majeure The manufacture...

Page 8: ...r at the tank and then a sec ondary filter of 60 Microns protecting the burner from con tamination If an existing oil storage tank is to be used then in addition to the materials checks as detailed ab...

Page 9: ...d maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation ve...

Page 10: ...y No 1 4 pin plug No 1 4 Technical description of the burner Type 484T1 Thermal power output Kerosene 72 86 219 kW 6 7 2 18 3 kg h Light oil 71 89 231 kW 6 7 5 19 5 kg h Fuel Kerosene viscosity 1 6 6...

Page 11: ...nt may be found by plotting a vertical line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work point which must...

Page 12: ...s for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the available means of handl...

Page 13: ...0 micron filter are used to protect the burner pump and nozzle from contamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use check with Riello if in doubt...

Page 14: ...ed between the boiler door and the burner flange If necessary the insulating gasket can be modified as shown in Fig 7 Fix the flange 1 to the boiler door 4 using screws 2 and if necessary the nuts 3 i...

Page 15: ...ARNING Where gas oil containing bio diesel is in use it is recommended to avoid over oxygenation of the blended fuels Where at all possible avoid the use of two pipe systems where the circulated fuel...

Page 16: ...L max lenght of the suction line I D interminal diameter of the oil pipes NOTE The Tab B shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the...

Page 17: ...enght of the suction line I D interminal diameter of the oil pipes NOTE The Tab C and Tab D show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 18: ...mally the boiler s thermostat pressure switch ensures the stopping of the burner If this is not the case it is necessary to apply in series with IN a timer switch that turns off the burner at least on...

Page 19: ...requested otherwise by local standards and legislation Connect 2nd stage thermostat between clamps T6 T8 removing the bridge 50V Motor Capacitor Limit thermostat Neutral L N Safety thermostat Remote...

Page 20: ...ition transformer on a plug in support 230V 50Hz CARRIED OUT IN THE FACTORY TO BE COMPLETED BY THE INSTALLER Fig 15 50V Motor Capacitor 1 2 3 4 5 6 7 8 9 11 12 N L 1 st Valve C A D C D A C D B 2 nd Va...

Page 21: ...he laws in force WARNING Check the correct working of the adjustment com mand and safety devices Fuel Nozzle Pump pressure Burner output Combustion head adjustment Air damper adjustment bar kg h 4 1st...

Page 22: ...s setting is not advisable for ignitions at low temperatures In any case do not bring the combustion head setting more than one point away from that indicated in the Tab E One set point corresponds to...

Page 23: ...in place of cap 5 8 6 2 2nd stage adjustment Adjustment of air shutter Place the small plug 9 Fig 21 of the electronic start delaying device 10 into the position II Item B Fig 22 In this way the burn...

Page 24: ...2 In relation of the position of the plug A Fig 26 it deter mines the type of required operation 8 9 Burner start up cycle Fig 25 II I II I II I II I II I II I A Position I II Burner operation in 1st...

Page 25: ...ly line and filters are clear The use of a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suc tion line or the pump If the problem lies...

Page 26: ...n and then check the combus tion readings with the parameters indicated within the appliance instruction manual Then carry out a combustion check verify ing Smoke temperature at the chimney Content of...

Page 27: ...ons of current laws Faults Possible Causes Solution The burner will not start when the limit thermostat closes Lack of electrical supply Check presence of voltage in the L N clamps of the control box...

Page 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www rielloburners com...

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