Riello Condexa Pro2 150 Evo IN A Installation Instructions Manual Download Page 9

9

INSTALLATION

latter from becoming oxidized), it is necessary:

 

− for the expansion system to be a closed vessel type, cor-

rectly scaled and with the correct pre-loading pressure 

(to be regularly checked);

 

− for  the  installation  to  always  be  at  a  higher  pressure 

than that of the atmosphere at any point (comprising the 

pump suction side) and under all running conditions (all 

the water sealing and couplings in the installation are 

designed to resist pressure towards outside, but not for 

depression);

 

− that the installation will not be made with materials per-

meable to gas (e.g. plastic pipes for floor systems without 

anti-oxygen barrier).

 

0

Please  contact  the 

R

  Technical  Assistance  Service  for 

flushing out the water circuit inside the exchanger. Do not 

use incompatible liquid detergents, including acids (e.g. hy-

drochloric acid and similar acids) at any whatsoever con-

centration.

 

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Lastly we would remind you that the warranty does not cov-

er breakdowns incurred by the boiler due to deposits and 

corrosion.

4.8 

Positioning and preparation for installation

Follow the procedure below to install the thermal groups:

After  unpacking  the  boiler/s,  establish  the  output  di-

rection  of  the  water,  gas  and  condensate  pipes  (e.g.: 

left  or  right  connection).    It  is  recommended  to  take 

into  account  the  electric  connections  (230  V  supply)  of 

the  thermal  group  too  (see  “5  Installation  diagrams”).  

Please note that each pipes connection to 

the system can be indifferently made at 

the right of left side of the thermal group.

 

However,  it  is  suggested  to  follow  one  of  the  schemes 

of  installation  reported  on  this  manual  (see  chapter  5). 

Place the thermal group/s near the inlet and outlet pipes 

of the system.

 The groups can be installed either with right 

or left outlet of water, air, smokes, condensate, gas  pipes 

(e.g.: air inlet on the right, water outlet on the left, gas on 

the right).

2  The position of each 

Condexa Pro2 EVO

, inside the area of 

installation can vary according to specific requirements of 

space or to the type of the installation itself (e.g.: leaned 

against the wall, back-to-back, etc.); in any case, make sure 

that same necessary space is left for the passage of the elec-

tric supply cables of each 

Condexa Pro2 EVO

, and to let the 

front panel  open. Space is also required in case of mainte-

nance services of the flue, condensate, and gas pipes.

3  Mount the side panels of the 

Condexa Pro2 EVO

, and con-

nect the thermal group to the system, use the correct con-

nections and carefully avoid any sudden variation of sec-

tion among the piping of both the boilers and the system. If 

necessary, adjust the boiler’s feet height to level the frame 

of the boiler and to open the doors easily.

4.9 

Condensate outlet

The condensate water produced by Condexa Pro2 EVO a normal 

running conditions is evacuated into a special manifold made 

of plastic..

Drainage must be done at atmospheric pressure, i.e. by dripping 

into a connected drain-trap, as follows:

 

− install a drip at the condensate drainage manifold;

 

− connect the drip to the sewerage mains by a drain-trap;

 

− be ready to use a neutralizer where required (see project 

cig E.01.08.929.0; ATV A 115).

There is generally no need to take any special precautions for 

draining condensate.

We advise using plastic (PP) piping for building the condensate 

drainage.

 

0

DO NOT for any reason use pipes in copper or in any other 

material not specifically used for this particular scope, as the 

condensing action could cause rapid degradation.

 

9

The condensate drain must be connected to the sewerage 

mains in such way as to prevent it from being frozen under 

any circumstances.

Furthermore, should the vertical part of the flue exhaust duct 

have to be prolonged by more than 2 metres the condensate 

drain-trap will have to be placed at the foot of the piping. The 

working height of the drain-trap must be at least 30 cm. The 

drain-trap outlet must then be connected up to the sewerage 

mains.

 

9

Always install a condensate drain in the exhaust flue duct at 

no more than 1 m from the boiler

i > 3°

Civil drain

SC

i

i

i > 3°

Figure 7   

Summary of Contents for Condexa Pro2 150 Evo IN A

Page 1: ...cod 20094445 rev 5 12 2015 Condexa Pro2 EVO EN INSTALLATION INSTRUCTIONS...

Page 2: ...supply 12 6 2 Electrical connections 12 6 2 1 Connection to mains 12 6 2 2 Connection to thermoregulators 12 6 2 3 Connection to pumps 13 6 2 4 Connection to room thermostats on off 14 6 2 5 Connecti...

Page 3: ...weather conditions after it has been unpacked anyhow to temperatures below 4 C or above 40 C until it has been connected up to the water gas and electricity mains so as to be able to activate the fros...

Page 4: ...ion for both single 0 0It is forbidden to obstruct the condensate drain 0 0It is forbidden to pull detach twist the wiring coming out of the heating unit even if unplugged from the power supply 0 0It...

Page 5: ...o the system in parallel posi tion as compared to the others through a flow return gas flue manifold and condensate discharge manifold According to the heat demand the regulation system switches on an...

Page 6: ...Fan 6 Return detection tap 7 Pump or 2 way valve 8 Control panel 9 Return probe 10 Exhaust flue probe 11 Water differential pressure switch 12 Gas valve 13 Ignition electrode 14 Automatic vent valve 1...

Page 7: ...o 92 42 EEC Directive Max pressure and temperature Pms NOx class NOx Figure 6 0 0It is forbidden to remove or mishandle the identification plates markings and any other making it difficult to safely i...

Page 8: ...o evenly dis tribute the limited quantity of initial lime scale 9 9A flushing cycle must be programmed after the plant has been installed to flush out any installation debris 9 9Water used for filling...

Page 9: ...installation can vary according to specific requirements of space or to the type of the installation itself e g leaned against the wall back to back etc in any case make sure that same necessary spac...

Page 10: ...s of each unit and in some points of the hydraulic system specific for this purpose For more information on the characteristics of hydraulic system see 5 Installation diagrams in which different types...

Page 11: ...ly be adapted to the man ufacturing characteristics of the relevant heating unit with the purpose of exploiting the boiler potentials to the full and main tain the entire installation efficient for as...

Page 12: ...should break call in qualified personnel to replace it Always re fer to the data given in the diagrams in this handbook for operations of an electrical nature Remember that R is not to be held liable...

Page 13: ...ower on circulators external devices directly from the network with no electrical load passing through the fuse of the board Moreover in case of emergency mode the manual device 0 1 AUTO controls the...

Page 14: ...14 related to the Ch1 high temperature system and 22 Ch2 low temperature system are in fact in default and set in weather function Should one not want to connect the probe the boiler must be made to...

Page 15: ...t upper water manifold is equipped with two pock ets where the temperature probe has to be inserted The latter probe continuously checks the flow temperature of the heating circuit Either you are inst...

Page 16: ...show the flow temperature e g T1 80 C Adjust combustion by the screws shown in Figure 17 until reaching the rated CO2 value see table turning the screws clockwise to reduce the value N B Turn an ti c...

Page 17: ...ons activated by pressing a button or combination of two buttons pressed together Furthermore each button has a specific function depending on the selected user mode Figure 20 BUTTON KEY DESCRIPTION S...

Page 18: ...e values and operating status of the various circuits Press the button to scroll forward and view the values set for the individual circuits The values listed below will be displayed in succession by...

Page 19: ...oint to the desired value e g 40 C 5 Press OK to memorize the new value 6 After 3 secs the display will return to the display mode with the new setpoint If there is no change after pressing Set esc fo...

Page 20: ...to view and change the user and installer parameters Procedure for accessing the programming mode POS PROCEDURE DISPLAY 1 Manifold delivery temperature T1 e g T1 80 C 2 Press Set esc and OK After 5s t...

Page 21: ...ated for identifying the errors POS PROCEDURE DISPLAY 1 The display starts to flash to indicate one or more errors 1 b Press the address of the first unit will appear on the display alternating with t...

Page 22: ...limit preset to 80 C 100 90 80 T_CH_High_foot 70 T_out_min 60 50 T_out_max 40 30 20 10 0 25 20 15 10 5 0 5 10 15 20 T_CH_High Delivery temperature C CLIMATIC CURVE HIGH TEMPERATURE CIRCUIT HEATING RE...

Page 23: ...mperature Setpoint shut off hysteresis The setpoint in this case coincides with the value set for param eter 1 Setpoint_t_ch_high if the high temperature thermostat contact is closed whereas it is cal...

Page 24: ...es the Master control unit can only add a new burner when another is on If the Master control unit must increase the number of ignited burners first check that the next burner can be ignited no er ror...

Page 25: ...temperature or power The analogue input see terminals 13 14 on the wiring diagram on page 35 is only for the Master card and can also be used for the low temperature circuit Par 22 The analogue input...

Page 26: ...od of time equal to half the value set in Par 29 Time s Collector temperature Figure 25 Temperature Flow Mix C 20 30 40 50 60 Closing Opening Valve s 4 3 2 1 0 1 3 25 35 45 55 2 Open Close default Par...

Page 27: ...30 1 255 Setpoint of power supplied in hot water mode 8 h w max T 60 C 10 C 80 C Max value hot water setpoint 9 h w Priority 0 0 2 Hot water system priority 0 1 Hot water functioning with heating unti...

Page 28: ...r valve stand by differential 33 Power control 1 0 1 0 power distributed over min number burners 1 power distributed over max number burners 34 Pump mode 0 0 1 Third pump setpoint 0 Main pump of syste...

Page 29: ...32 33 Slaves not present Check that the bipolar switches of the individual units are ON Check the addresses on the slave Check the slave BUS connection Replace the Master card Replace the Slave card E...

Page 30: ...It was pressed more than 7 times in 30 min Wait for the error to disappear If the error did not disappear after max 40 min re place the Slave card E35 35 Water differential pressure switch error cont...

Page 31: ...J14 1 R1 4 3 T1 o t o m e r r t n o c s u b E o t o m e r r t n o c V 4 2 1 c r i c A T 2 c r i c A T 2 4 J1 PC E D O C R A B C T N 1 1 1 1 J 2 c r i c d n a m C T N 1 c r i c d n a m C T N C T N Pol...

Page 32: ...n 2 3 4 J6 J14 J15 J2 F1 J8 J7 3 1 5 a 1 2 3 m gv gv 4 gv 1 T1 6 5 J6 a 5 m J2 3 2 1 4 gv 1 T1 Slave n 1 J3 2 3 1 J16 m a TO MAIN POLO GROUND TO MAIN POLO GROUND PUMP GROUND GROUND GROUND NEUTRAL PHAS...

Page 33: ...ate production per hour 100 50 30 C with G20 gas kg h 22 4 33 6 44 8 Efficiency at rated power 80 60 C 98 1 98 1 98 1 Efficiency at rated power 50 30 C 108 1 108 1 108 1 Efficiency at min power 80 60...

Page 34: ...fficiency in DHW mode WH Daily electrical energy consumption Qelec kWh Daily fuel consumption Qfuel kWh Annual electrical energy consumption AEC kWh Annual fuel consumption AFC GJ 14 WATER IN CENTRAL...

Page 35: ...rms to require ments If the quality of water fails to conform to requirements either recondition the old water or separate the water circuits water in the boiler circuit must conform to requirements 3...

Page 36: ...go VR Tel 0442630111 Fax 044222378 www riello it As part of the company s ongoing commitment to perfecting its range of products the appearance dimensions technical data equipment and accessories may...

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