1
20146119
GB
Contents
1
Declarations................................................................................................................................................................................ 3
2
Information and general warnings............................................................................................................................................ 4
2.1
Information about the instruction manual .................................................................................................................... 4
2.1.1
Introduction.................................................................................................................................................................. 4
2.1.2
General dangers.......................................................................................................................................................... 4
2.1.3
Other symbols ............................................................................................................................................................. 4
2.1.4
Delivery of the system and the instruction manual...................................................................................................... 5
2.2
Guarantee and responsibility....................................................................................................................................... 5
3
Safety and prevention................................................................................................................................................................ 6
3.1
Introduction.................................................................................................................................................................. 6
3.2
Personnel training ....................................................................................................................................................... 6
4
Technical description of the burner ......................................................................................................................................... 7
4.1
Burner designation ...................................................................................................................................................... 7
4.2
Models available.......................................................................................................................................................... 7
4.3
Burner categories - Countries of destination ............................................................................................................... 7
4.4
Technical data ............................................................................................................................................................. 8
4.5
Maximum dimensions.................................................................................................................................................. 8
4.6
Firing rate .................................................................................................................................................................... 9
4.6.1
Test boiler.................................................................................................................................................................... 9
4.6.2
Commercial boilers...................................................................................................................................................... 9
4.7
Correlation between gas pressure and burner output ................................................................................................. 9
4.8
Burner description ..................................................................................................................................................... 10
4.9
Burner equipment...................................................................................................................................................... 10
4.10
Electrical control box ................................................................................................................................................. 11
4.11
Actuator ..................................................................................................................................................................... 12
5
Installation ................................................................................................................................................................................ 13
5.1
Notes on safety for the installation ............................................................................................................................ 13
5.2
Instructions to avoid burnout or bad combustion of the burner ................................................................................. 13
5.3
Handling .................................................................................................................................................................... 13
5.4
Preliminary checks .................................................................................................................................................... 14
5.4.1
Control of the supply ................................................................................................................................................. 14
5.4.2
Control of burner characteristics ............................................................................................................................... 14
5.5
Operating position ..................................................................................................................................................... 14
5.6
Securing the burner to the boiler ............................................................................................................................... 15
5.7
Combustion head adjustment.................................................................................................................................... 15
5.8
Positioning the probe - electrode............................................................................................................................... 16
5.8.1
Transformation to LPG (gas family 3) ....................................................................................................................... 16
5.9
Air damper adjustment .............................................................................................................................................. 16
5.10
Gas feeding ............................................................................................................................................................... 17
5.10.1
Gas feeding line ........................................................................................................................................................ 17
5.10.2
Gas train.................................................................................................................................................................... 17
5.10.3
Gas train installation.................................................................................................................................................. 18
5.11
Electrical wiring ......................................................................................................................................................... 19
5.11.1
Notes on safety for the electrical wiring..................................................................................................................... 19
5.11.2
Control box ................................................................................................................................................................ 19
5.11.3
Electrical diagram...................................................................................................................................................... 20
5.12
Operating programme ............................................................................................................................................... 21
5.13
Table of times............................................................................................................................................................ 22
5.13.1
Operating status indication........................................................................................................................................ 22
5.13.2
Fault diagnostics - lockouts ....................................................................................................................................... 23
5.13.3
Checking the gas pressure switch............................................................................................................................. 24
5.13.4
Checking the air pressure switch .............................................................................................................................. 24
5.13.5
Shut-down test .......................................................................................................................................................... 24
5.13.6
Intermittent operation ................................................................................................................................................ 24
5.13.7
Recycle and limit of repetitions.................................................................................................................................. 24
5.13.8
Presence of an extraneous light or parasite flame .................................................................................................... 24
5.13.9
Duration of ignition transformer discharge ................................................................................................................ 25
5.13.10 Reset by button and remotely of the burner .............................................................................................................. 25
5.13.11 Protection reset ......................................................................................................................................................... 25
5.13.12 Reset button/Remote reset fault................................................................................................................................ 25
5.13.13 External lockout signal (S3)....................................................................................................................................... 25
