Richter KA-N/F Series Installation And Operating Manual Download Page 1

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INSTALLATION AND OPERATING MANUAL

Keep for future use!

This operating manual must be strictly observed before
transport, installation, operation and maintenance

Subject to change without notice.
Reproduction is generally permitted with indication of the source.

9520-017-en

Revision 15 Edition 05/2022

Series KA-N/F, KAP-N/F

Bottom drain ball valve

with ball/stem unit or Al

ball / stem and

Richter ENVIPACK
universal packing

Summary of Contents for KA-N/F Series

Page 1: ...llation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 017 en Revision 15 Edition 05 2022...

Page 2: ...commissioning 10 7 2 Improper operation and their consequences 10 7 3 Shutdown 10 8 Malfunctions 11 9 Maintenance 12 9 1 Dismantling KA N F with ball stem unit 12 9 1 1 KA N F with lever 12 9 1 2 Pack...

Page 3: ...l stem unit or ball stem and Richter ENVIPACK self adjusting universal stuffing box two piece housing Series KA N F Design with lever or hand gear KAP N F Design prepared for pneum hydr or elec actuat...

Page 4: ...tion Melt number Foundry identification Foundry date 1 2 Tightening torques All screws greased tighten in diametrically opposite sequence The tightening torques for pipe screws and body screws mention...

Page 5: ...Actuating torques ball and stem Test medium water 20 C Higher actuating torques may occur with other media DN p in bar 3 6 10 16 max admis mm Nm Nm Nm Nm Nm 50 25 12 12 12 12 28 80 50 25 30 35 50 120...

Page 6: ...ent Directive PED for the passage and shut off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining...

Page 7: ...of an explosive atmosphere must be prevented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of...

Page 8: ...he goods being transported with care During transport protect the valve against impacts and collisions Directly after receipt of the goods check the consign ment for completeness and any in transit da...

Page 9: ...metal inlay These gaskets are available as special accessories in the Richter range 6 2 Direction of flow and installa tion position Installation is independent of the direction of flow Any fitting po...

Page 10: ...the ball stem or ball stem unit This can be prevented by heating In extreme cases this may cause blocking If the ball blocks do not apply force as the ball stem or ball stem unit may break if the max...

Page 11: ...ction 1 2 Ball valve does not operate Is the actuator supplied with power Is any directional control valve correctly connect ed Is there foreign matter in the valve The ball no longer closes completel...

Page 12: ...packing gland follower 503 and spring gland follower 502 Remove lantern 510 Further dismantling is performed as described in Section 9 1 1 to 9 1 2 9 2 Dismantling KA N F with ball stem It is possibl...

Page 13: ...ugs Mount lever 203 9 3 3 KAP N F with actuator Mount spring gland follower 502 and packing gland follower 503 Tighten packing nuts until there is no gap between packing gland follower and spring glan...

Page 14: ...ver 203 Remove lever stop 577 and plug Check the fits of the coupling 804 bracket 510 and actuator 850 Mount bracket 510 with the opening at right angles to the direction of flow Mount coupling 804 an...

Page 15: ...Series KA N F KAP N F Page 15 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 2 Sectional drawing KA N F with ball stem unit and lever Holes view displaced by 45...

Page 16: ...Series KA N F KAP N F Page 16 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 3 Sectional drawing KAP N F with ball stem unit and actuator Holes view displaced by 45...

Page 17: ...Series KA N F KAP N F Page 17 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 4 Sectional drawing KA N F with ball stem and lever Holes view displaced by 45...

Page 18: ...Series KA N F KAP N F Page 18 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 5 Sectional drawing KAP N F with ball stem and actuator Holes view displaced by 45...

Page 19: ...Series KA N F KAP N F Page 19 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 6 View and section KA N F 10 7 Sections KAP N F...

Page 20: ...on 05 2022 10 8 Dimensional drawing KA N F DN DN1 50 25 80 50 100 50 150 100 L 160 210 210 325 H 130 155 155 195 HL 179 260 260 313 all dimensions in mm Flange connecting dimensions DIN EN 1092 2 type...

Page 21: ...ecting dimensions to DIN ISO 5211 H3 H4 L L1 L2 L3 50 25 50 60 F05 160 80 50 80 F07 210 100 50 150 100 134 80 F10 325 all dimensions in mm Dimensions L1 L2 L3 H3 and H4 vary depending on the actuator...

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Page 25: ...848 1 vom T V S d Industrie Service GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La s 10...

Page 26: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 27: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 28: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 29: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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