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Series KA-N/F, KAP-N/F 

Page 

8

 

 
 

9520-017-en 

Revision  15 

TM 10477

 

Edition 05/2022

 

comply  with  the  valid  safety  requirements  and 
explosion protection provisions. 

  The valve must be grounded.  

  This  can  be  achieved  in  the  simplest  way  via  the 

pipe screws using tooth lock washers. 

  Otherwise  grounding must  be ensured by different 

measures e.g. a cable link. 

  Attachments  such  as  actuators,  position  control-

lers,  limit  switches  etc.  must  satisfy  the  relevant 

safety regulations as regards explosion protection 
and,  if  required,  be  designed  in  compliance  with 
ATEX. 

  Special  attention  must  be  paid  to  the  appropriate 

safety  and  explosion  protection  notes  in  the  re-
spective operating manuals. 

  Plastic-lined  valves  must  not  be  operated  with 

carbon disulphide.  

 

Safety note for valves, certified to Clean Air Act (TA Luft) 

Certificate  /  Manufacturer  Declaration  Validity  is 
dependent  on  the  operating  instructions  being  read 
and observed.  

  Carry out regular maintenance intervals and check 

the tightness of the screw connections and tighten 
as necessary. 

 

Transport, storage and disposal 

 

For  all  transport  work,  observe  generally 
accepted  engineering  practice  and  the 
accident prevention regulations. 

 

 

The  valve  is  supplied  with  flange  caps.  Do 
not remove them until just before installation. 
They  protect  the  plastic  surfaces  against  dirt 
and mechanical damage. 

Handle the goods being transported with care. During 
transport  protect  the  valve  against  impacts  and 
collisions. 

Directly after receipt of the goods, check the consign-
ment for completeness and any in-transit damage. 

Do not damage paint protection. 

 
 

 

5.1  Storage 

If  the  valve  is  not installed  immediately  after  delivery, 
store them properly. 

The valves be stored in a dry, vibration-free and well-
ventilated  room  at  as  constant  a  temperature  as 
possible. 

Protect elastomers against UV light. 
In general, a storage period of 10 years should not be 
exceeded. 

 

5.2  Return consignments 

 

Valves  which  have  conveyed  aggressive 
or  toxic  media  rinse  and  clean  before 
being  returned  to  the  manufacturer's 
works. 

It  is 

imperative

  to  enclose  a 

safety  information 

sheet / general  safety  certificate

  on  the  field  of 

application with the return consignment. 

Pre-printed  forms  are  enclosed  with  the  installation 
and operating manual. 

Safety  precautions  and  decontamination  measures 
are to be mentioned.

 

 
 

5.3  Disposal  

Parts of the valve may be contaminated with medium 
which  is  detrimental  to  health  and  the  environment 
and therefore cleaning is not sufficient. 

 

 

Risk  of  personal  injury  or  damage  to  the 
environment due to the medium! 

 

  Wear  protective  clothing  when  work  is  performed 

on the valve. 

  Prior to the disposal of the valve: 

  Collect  any  medium,  etc.  which  has  escaped 

and  dispose  of  it  in  accordance  with  the  local 
regulations. 

  Neutralise any medium residues in the valve. 

  Separate  valve  materials  (plastics,  metals,  etc.) 

and  dispose  of them  in  accordance  with  the  local 
regulations. 

Summary of Contents for KA-N/F Series

Page 1: ...llation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 017 en Revision 15 Edition 05 2022...

Page 2: ...commissioning 10 7 2 Improper operation and their consequences 10 7 3 Shutdown 10 8 Malfunctions 11 9 Maintenance 12 9 1 Dismantling KA N F with ball stem unit 12 9 1 1 KA N F with lever 12 9 1 2 Pack...

Page 3: ...l stem unit or ball stem and Richter ENVIPACK self adjusting universal stuffing box two piece housing Series KA N F Design with lever or hand gear KAP N F Design prepared for pneum hydr or elec actuat...

Page 4: ...tion Melt number Foundry identification Foundry date 1 2 Tightening torques All screws greased tighten in diametrically opposite sequence The tightening torques for pipe screws and body screws mention...

Page 5: ...Actuating torques ball and stem Test medium water 20 C Higher actuating torques may occur with other media DN p in bar 3 6 10 16 max admis mm Nm Nm Nm Nm Nm 50 25 12 12 12 12 28 80 50 25 30 35 50 120...

Page 6: ...ent Directive PED for the passage and shut off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining...

Page 7: ...of an explosive atmosphere must be prevented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of...

Page 8: ...he goods being transported with care During transport protect the valve against impacts and collisions Directly after receipt of the goods check the consign ment for completeness and any in transit da...

Page 9: ...metal inlay These gaskets are available as special accessories in the Richter range 6 2 Direction of flow and installa tion position Installation is independent of the direction of flow Any fitting po...

Page 10: ...the ball stem or ball stem unit This can be prevented by heating In extreme cases this may cause blocking If the ball blocks do not apply force as the ball stem or ball stem unit may break if the max...

Page 11: ...ction 1 2 Ball valve does not operate Is the actuator supplied with power Is any directional control valve correctly connect ed Is there foreign matter in the valve The ball no longer closes completel...

Page 12: ...packing gland follower 503 and spring gland follower 502 Remove lantern 510 Further dismantling is performed as described in Section 9 1 1 to 9 1 2 9 2 Dismantling KA N F with ball stem It is possibl...

Page 13: ...ugs Mount lever 203 9 3 3 KAP N F with actuator Mount spring gland follower 502 and packing gland follower 503 Tighten packing nuts until there is no gap between packing gland follower and spring glan...

Page 14: ...ver 203 Remove lever stop 577 and plug Check the fits of the coupling 804 bracket 510 and actuator 850 Mount bracket 510 with the opening at right angles to the direction of flow Mount coupling 804 an...

Page 15: ...Series KA N F KAP N F Page 15 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 2 Sectional drawing KA N F with ball stem unit and lever Holes view displaced by 45...

Page 16: ...Series KA N F KAP N F Page 16 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 3 Sectional drawing KAP N F with ball stem unit and actuator Holes view displaced by 45...

Page 17: ...Series KA N F KAP N F Page 17 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 4 Sectional drawing KA N F with ball stem and lever Holes view displaced by 45...

Page 18: ...Series KA N F KAP N F Page 18 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 5 Sectional drawing KAP N F with ball stem and actuator Holes view displaced by 45...

Page 19: ...Series KA N F KAP N F Page 19 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 6 View and section KA N F 10 7 Sections KAP N F...

Page 20: ...on 05 2022 10 8 Dimensional drawing KA N F DN DN1 50 25 80 50 100 50 150 100 L 160 210 210 325 H 130 155 155 195 HL 179 260 260 313 all dimensions in mm Flange connecting dimensions DIN EN 1092 2 type...

Page 21: ...ecting dimensions to DIN ISO 5211 H3 H4 L L1 L2 L3 50 25 50 60 F05 160 80 50 80 F07 210 100 50 150 100 134 80 F10 325 all dimensions in mm Dimensions L1 L2 L3 H3 and H4 vary depending on the actuator...

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Page 25: ...848 1 vom T V S d Industrie Service GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La s 10...

Page 26: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 27: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 28: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 29: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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