Rice Lake CLS-920i Installation Manual Download

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W i r e l e s s
c o m m u n i c a t i o n
b e t w e e n   t h e   9 2 0 i
i n d i c a t o r   a n d   t h e
t w o - c h a n n e l   i Q u b e
which is located on the
forklift and is powered
by a lithium-ion battery
housed in a battery box.

CLS-920i Installation Manual

Figure 1-4. Wireless Version of Communication

Summary of Contents for CLS-920i

Page 1: ...PRESENTED BY JPBOWLIN COM 817 332 8116 J P Bowlin is a quality driven Calibration Company that has provided calibration repair and sales of all types of weighing and measurement products since 1931...

Page 2: ...96312 Rev A CLS 920i 920i Cargo Lift Scale Installation Manual...

Page 3: ......

Page 4: ...Specifications 16 3 5 2 General Precautions 16 3 5 3 Charging the Lithium Ion Battery 17 3 5 4 Calibrating the Lithium Ion Battery 18 3 5 5 Battery Removal 18 3 5 6 Battery Disposal 19 3 6 Two Channel...

Page 5: ...1 Mounting the Scanner 70 9 2 Scanning 74 9 3 Beeper Indications 75 9 4 Laser Pattern 75 9 5 Scanner Troubleshooting 76 10 0 Appendix 77 10 1 Two Channel IQube Diagnostics 77 10 1 1 Diagnostic Setup 7...

Page 6: ...cates a potentially hazardous situation that if not avoided may result in minor or moderate injury Indicates information about procedures that if not observed could result in damage to equipment or co...

Page 7: ...h Rice Lake s 920i HMI digital weight indicator and the setup and calibration of the indicator is discussed in detail in this manual Onboard Features Features of the basic cargo lift scale include Fea...

Page 8: ...t of the scale in pounds 428 lbs E Inches from the front wheel center line to the carriage face F Inches from the carriage face to scale Horizontal Center of Gravity HCG G J K inches from the carriage...

Page 9: ...te keyboard 1 3 1 Front Panel The 920i front panel shown in Figure 1 2 consists of a 27 button keypad with a large backlit LCD display The keys are grouped as five configurable softkeys five primary s...

Page 10: ...t mode is indicated by the word Net Toggle Units Press the UNITS key to switch between primary secondary and tertiary units Zero Scale 1 In gross mode remove all weight from the scale and wait for the...

Page 11: ...h In Allows truck ID entry generates weigh in ticket for truck weighing applications Weigh Out Allows truck ID entry generates weigh out ticket for truck weighing applications Truck Regs Displays truc...

Page 12: ...etween the 920i indicator and the two channel iQube which is located on the forklift and is powered by a lithium ion battery housed in a battery box CLS 920i Installation Manual 7 Figure 1 4 Wireless...

Page 13: ...e shipping pallet inspect it for any visible signs of damage Immediately after unpacking visually inspect the contents to ensure all components are included and undamaged The shipping pallet should co...

Page 14: ...the battery of the forklift Ensure the type and style of the forklift and the type of power it provides will be compatible with the indicator Most propane gas and diesel fueled forklifts provide 12 vo...

Page 15: ...shown in Figure 2 2 and also remove the protective wood pieces which protect the sides of the scale 2 Remove the wooden cover containing the indicator It should be noted that there are two screws hold...

Page 16: ...he pin is located well within the center notch area of the carriage The centering pin should not touch the bottom of the notch on the original carriage as this will cause side to side tilting of the s...

Page 17: ...g bolts Bottom cleat Insert a feeler gauge to measure a 020 inch thickness between bottom cleat and scale carriage 12 CLS 920i Installation Manual Figure 2 5 Bottom Cleat Location and Assembly 15 Now...

Page 18: ...tional bar code scanner enables the indicator to be mounted to the safety cage using the supplied hardware Figure 3 1 CLS Mounting Bracket The indicator tilt position is adjustable by using a wrench s...

Page 19: ...the Forklift Battery CAUTION The indicator power source will be connected directly from the battery of the forklift Most typical is 12 volts for propane gas and diesel forklifts However some diesel f...

Page 20: ...pplied in line fuse is also included with the CLS series cargo lift scale The fuse comes enclosed in an in line fuse holder shown in Figure 3 6 and is attached where the stripped termination of the wi...

Page 21: ...able along the route between the indicator and the forklift scale Figure 3 7 Signal Cable Between Scale and Indicator The preferred route is through the center of the mast If it has a three stage mast...

Page 22: ...oltage 11 1 V Charging Method Constant Current Constant Voltage Charging Voltage 12 6 V Charging Current 4 0 A Charging Time 100 8 hours Ambient Temperature Charge 0 40 C Discharge 20 60 C Storage 20...

Page 23: ...cord as shown in Figure 3 10 To calibrate the battery pack press the button on front label Figure 3 10 Two Bay Battery Charger and Parts for the Lithium Ion Battery The average charge time for the bat...

Page 24: ...e hours to complete and a recommended recalibration should be done once quarterly to keep the battery accurate 3 5 5 Battery Removal The lithium ion battery itself is housed inside of the battery box...

Page 25: ...Installation Manual 3 5 6 Battery Disposal When using Lithium Ion batteries be sure to observe the following precautions for disposal as stated in the material safety data sheet regarding lithium ion...

Page 26: ...ld the user need to replace load cells then additional information on wiring is located in the CLS Series Service Manual PN 96314 Figure 3 14 Location of Two Channel iQube on CLS Series Scale 3 7 Peri...

Page 27: ...using either the serial command set or the iRev configuration utility Note Some configuration parameters such as those used to configure the 920i display and widgets cannot be accessed through the con...

Page 28: ...t the Scale Configuration display Figure 4 2 Scale Configuration Display 4 1 4 Total Scale Configuration The output of two or more A D scales or iQUBE systems can be configured to function as a total...

Page 29: ...rmats See Section 6 0 on page 53 for more information SETPTS Setpoints Configure setpoints and batching mode DIG I O Digital I O Assign digital input output functions ALGOUT Analog Output Configure an...

Page 30: ...age 32 Parameters shown in each diagram are described in the table following that diagram 4 4 4 3 563 1 03 5 4 5154 0 065 7 34 4 Y 3 4 3 05 073 0 445 5 5 GPS 4 OVNCFS 53 0 4 4 4 4 OVNCFS GPS 4 4 4 3 5...

Page 31: ...ion is not detected for 1 second or more the standstill symbol lights Some operations including print tare and zero require the scale to be at standstill Maximum legal value varies depending on local...

Page 32: ...ay be too fast to provide the desired stability in some static weighing applications NOTE The maximum total sample rate for all configured A D channels the sum of the sample rates for all scales is 12...

Page 33: ...4 3 1 5 41 7 6 54 5 5 0 530 0 530 5 6450 0 6 5 OVNCFS 5 35 1 5 41 7 6 54 5 5 0 530 0 530 5 6450 6 5 OVNCFS 30 1 5 41 7 6 5 OVNCFS 5 4 063 5 37 OVNCFS 3 3 4 OVNCFS 3 4 3 05 53 y y 0 0 0 0 28 CLS 920i I...

Page 34: ...the decimal position display divisions conversion multiplier time units update interval and refresh interval used for the rate of change units See Level 5 submenu parameter descriptions Level 5 subme...

Page 35: ...OZ troy ounce TROYLB troy pound LT long ton MULT 0 453592 0 000001 9999999 Multiplier Specifies the conversion factor by which the primary units are multiplied by to obtain the secondary or tertiary u...

Page 36: ...5 Example If SMPRAT 120HZ INTERVL 240 ROC UNITS MIN and the precision is compensated as described above MULT would be calculated as follows MULT 120 240 60 0 05 1 5 To calculate a ROC MULT value based...

Page 37: ...ight value WSPAN Press ENTER to display and edit the span calibration A D count or millivolts value WLIN POINT 1 POINT 5 Press ENTER to display and edit test weight and calibration values for up to fi...

Page 38: ...3 1 03 5 4 5154 0 065 7 34 1035 6 5 3 54 0 0 7 3 3 0 OVNCFS 4 0 3 8 3 453 0 645 5 4063 JTU PG DPOmHVSFE TDBMFT G 453 0 4 5 GPSNBU 90 90 4FF 1035 0 7 4501 54 0 0 0 3 410 4 0 0 130 1035 130 4BNF BT 3 8...

Page 39: ...6 5 3 54 0 0 7 3 3 0 OVNCFS 4 0 90 90 130 0 7 4501 54 4FF 130 4FMFDUJPOT 4 4 26 4 5 GPSNBU G 1035 4 PS 4 453 0 645 5 4063 JTU PG DPOmHVSFE TDBMFT G 453 0 4 5 GPSNBU G 1035 PS 130 34 CLS 920i Installa...

Page 40: ...UP TZTUFNT 065 4063 90 90 130 1 5 TTJHO DFMMT UP QMBUGPSNT 4FF 130 4FMFDUJPOT 4 4 26 FBWF BU EFGBVMU TFUUJOHT 6 4 FBWF BU EFGBVMU TFUUJOHT 0 5 45 0 2 10355 1 7 5 FBWF BU FGBVMU FBWF BU FGBVMU CLS 920...

Page 41: ...el 3 Submenus Port 1 Port 32 CONFIG 4 0 0 0 8 0 0 0 8 4 0 0 8 4 4 0 8 8 0 0 4 4 0 0 4 4 4 0 4 4 4 4 4 8 0 0 iQube board configuration CELLS CELLA1 CELLA2 CELLA3 CELLA4 iQube load cell configuration SE...

Page 42: ...0 0 5 0 05 413 5 OVNCFS 0 4 6 OVNCFS 0 4561 OVNCFS 6 VOJU 536 0 0 0 0 0 0 0 18 OVNCFS 4118 OVNCFS 40 5 4 0 0 30 0 0 130 154 130 15 TUSJOH 130 15 TUSJOH y 3 6 5 5 1 0 0 JTUT PG BWBJMBCMF BOE DPOmHVSFE...

Page 43: ...es CN in the ticket format When the consecutive number is reset it is reset to the value specified on the CONSTUP parameter CONSTUP 0 0 9999999 Specifies the consecutive number start up value used whe...

Page 44: ...NADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE In OIML mode the scale must be in gross mode before it can be zeroed pr...

Page 45: ...submenus DATEFMT MMDDYYYY DDMMYYYY YYYYMMDD YYYYDDMM Specifies the format used to display or print the date DATESEP SLASH DASH SEMI Specifies the date separator character TIMEFMT 12HOUR 24HOUR Specif...

Page 46: ...CT Submenu Parameters FEATURE Menu CONTACT Submenu Parameter Choices Description Level 3 CONTACT submenu CMPNY company_name Enter the name of the contact company or dealer ADDR1 ADDR3 address Enter up...

Page 47: ...bmenu Parameters FEATURE Menu REGULAT INDUST Submenu Parameter Choices Description Level 4 REGULAT INDUST submenu SNPSHOT DISPLAY SCALE Display or Scale weight source HTARE NO YES Allow tare in displa...

Page 48: ...on page 53 for information about custom print formatting 4 4 4 3 563 1 03 5 4 5154 0 065 7 34 5 5 5 41 5 538 538065 53 5 4BNF BT 5 1035 1035 1035 1035 1035 5 GPSNBU 3 5 3 5 69 5 GPSNBU GPSNBU 35 4BNF...

Page 49: ...ure 4 14 are described in Figures 8 2 through 8 9 beginning on page 65 4 4 4 3 563 1 03 5 4 5154 0 065 7 34 41 5 0 6 650 4 515 4 515 y o 5 6 0 5 3044 o 3044 30 3 43 1 64 o3 3 3 0 050 06 5 3 8 544 650...

Page 50: ...connector J2 additional slots each with 24 I O bits are shown only if one or more digital I O expansion cards are installed 4 4 4 3 563 1 03 5 4 5154 0 065 7 34 5 165 065165 0 30 5 34 5 4 05 5 5 6 54...

Page 51: ...oftkey IDKEY displays a prompt to enter a new unit ID equivalent to pressing the Unit ID softkey KEY0 KEY9 and KEYDP decimal point simulate pressing keys on the numeric keypad ENTER simulates pressing...

Page 52: ...ies the weight data gross or net tracked by the analog output OFFSET 0 20 Zero offset Select 0 for 0 10 V or 0 20 mA output select 20 for 4 20 mA output This parameter must be set before calibrating t...

Page 53: ...re no parameters associated with the Version menu when selected the indicator displays the installed software version number 4 4 4 3 563 1 03 5 4 5154 0 065 7 34 4PGUXBSF WFSTJPO Figure 4 17 Version M...

Page 54: ...loyee ID or login using the numeric keypad on the 920i indicator and press the enter key If the employee ID is already in the CLS 920i database the following screen appears PSF NQMPZFF PHPGG 4 MC NQ S...

Page 55: ...state that Entry not a valid PRO Another attempt to enter a PRO number will occur and if a correct PRO number is not entered Entry Mode Cancelled will be displayed on the screen 5 2 More The More soft...

Page 56: ...Weight Amount using the numeric keypad on the 920i Enter that amount and press the enter key Then the following screen appears 4UPSF FX BM IFDL 4 MC NQ SPTT 130 VN BUUFSZ JGF PVST YJU 1SFTT A4UPSF FX...

Page 57: ...ics softkey and the following screen appears POF 4 1SFWJPVT FYU JBHOPTUJDT 0 633 5 PBE FMM PBE FMM 4ZTUFN XFJHINFOU PWFS HSBET FMM 0 FMM NVMBUJPO Figure 5 6 Diagnostics Screen By pressing the Previous...

Page 58: ...FMM 0 FMM NVMBUJPO Figure 5 8 Cell Emulation Screen Press the Previous softkey again to return back to the Main Menu screen 5 4 3 Get Battery Status Press the Get Battery Status softkey to find out ho...

Page 59: ...is 0 In effect leaving the password at 0 zero disables password protection Select Password from near the bottom of the Supervisor Menu list to change the password 4 YJU 4FMFDU BUFHPSZ QQ 1BSBNFUFST 3...

Page 60: ...a Characters in PRO None Yes No Some PROs are numeric only other may have letters in the string Set this value to YES if the entered or scanned PRO string will contain numbers and letters Scanner Begi...

Page 61: ...e top of each report Address Line 2 Address Line 3 Address Line 4 Towmotor ID The towmotor and Scale IDs are additional pieces of information that will be printed on each report Scale ID Calibration C...

Page 62: ...no longer used Clock Time Time Selecting Time will prompt the user to enter the time in this format HHMM Use this to correct the time during daylight savings time small descrepancies in time or to set...

Page 63: ...erside of the indicator The indicator s setup menu is displayed with the SCALES highlighted The following menu structure represents the menu path that is noted in the rest of the calibration sequence...

Page 64: ...t in place press the Enter key 13 The indicator will then prompt Cal Match Point 2 Remove the weight from the left tine and place it on the right tine you must use exactly the same test weight When re...

Page 65: ...ter Employee ID If it is a new employee number enter a numerical employee ID number and press the enter key You get a screen display that says 124 Stored in Database or whatever employee ID number was...

Page 66: ...ated Weight Enter the estimated weight and press the enter key The next screen to appear is PSF 4IPSU 5PO 4 MC NQ SPTT 130 VN 1MFBTF TFMFDU UIF VOJUT PG UIF FTUJNBUFE XFJHIU BUUFSZ JGF PVST C H FUSJD...

Page 67: ...ting number then the steps listed differ slightly 1 Key in the existing PRO Number and the following screen appears MPTF 4 MC NQ SPTT 130 VN 8PVME ZPV MJLF UP PQFO PS DMPTF UIJT 130 BUUFSZ JGF PVST 1J...

Page 68: ...Open PRO Number Screen Edit of Skids f Press the Edit of Skids f softkey to access the following screen OE BODFM 4 MC NQ SPTT 130 VN 1MFBTF FOUFS UIF OVNCFS PG TLJET GPS UIJT 130 BUUFSZ JGF PVST PNF...

Page 69: ...SPTT 130 VN BUUFSZ JGF PVST 130 VNCFS EJU PG 4LJET G NQMPZFF PHPGG 1JUDI 3PMM 4LJE XFJHIU TUPSFE Figure 7 11 Enter Skid Weight The screen will indicate that the skid weight is stored on which skid it...

Page 70: ...ar are Open PRO report Closed PRO report All PRO report Press the appropriate softkey for the report you want to download and the following is briefly displayed on the 920 Printing report please wait...

Page 71: ...67 CLS 920i Installation Manual 8 1 1 Open PRO Report The following report gives an example of an open PRO report...

Page 72: ...CLS 920i Installation Manual 68 8 1 2 Closed PRO Report The following gives an example of a closed PRO report...

Page 73: ...69 CLS 920i Installation Manual 8 1 3 All PRO Report The following gives an exaple of an all PRO report...

Page 74: ...ing bracket that holds the 920i indicator to the forklift cage Use the two screws provided to mount the plate either on the left or the right side of the indicator Two holes are provided on each side...

Page 75: ...er 3 Connect the scanner cable red wire to J2 pin 1 5V and black wire to J2 pin 2 GND on the 920i CPU board 4 Connect the green wire to J11 pin 2 RXD and white wires to J11 pin 3 TXD on the 920i CPU b...

Page 76: ...CLS 920i Installation Manual 72...

Page 77: ...73 CLS 920i Installation Manual...

Page 78: ...CLS 920i Installation Manual 74 9 2 Scanning Refer to the following steps when scanning an item...

Page 79: ...status as follows Table 9 1 Scanner Beeper Indications Beeper Indication 3 Beeps Power up or reset has occured 1 Beep A bar code is successfully decoded 4 Beeps Transmission error Bar code data was n...

Page 80: ...re loose Check for loose cable connections Scanner is not programmed for the correct bar code type Ensure the scanner is programmed to read the type of bar code to be scanned Try scanning other bar co...

Page 81: ...Delay time to wait until the next testing process 900 seconds 900 seconds Load Cell Drift Checks for load cell outputs that have changed over time with load applied Limit 0 025mV 0 025mV Percent limi...

Page 82: ...rform another configuration reset then reload files Divide by zero error message at startup User program error ERROR message in weight display Excitation voltage too low or off Excitation voltage is p...

Page 83: ...therNet IP Card 12 Remote I O Card 14 Custom Card 15 Analog Input Card Note Code 11 is returned only by the EtherNet IP card The standard 10M 100Mbps Ethernet card does not return a card type code Any...

Page 84: ...values representing the error conditions see Table 10 4 on page 80 For example if both a tare error TAREERR 65536 and a truck database checksum error ETRUCKERR 8192 have occurred the XE command retur...

Page 85: ...itive no TARE yes CLEAR TARE Table 10 6 lists the subparameters available when configuring a scale using INDUST mode The table includes the default values of the INDUST subparameters and the effective...

Page 86: ...to those typical for PC operation Menu parameters and serial commands that affect indicator keypad operation including the KBDLCK ZERONLY and KLOCK serial commands also affect the remote keyboard Tabl...

Page 87: ...sing the data format shown in Figure 10 3 459 3 44 0 3 4 EFDJNBM EESFTT PG UIF SFDFJWJOH JOEJDBUPS 1 TFSJBM DPNNBOE 05 PTU NVTU TFOE 3 OPU 3 BJMVSF UP VTF 3 SFOEFST BMM JOEJDBUPST VOBCMF UP SFTQPOE UP...

Page 88: ...47 g 103 67 Ctrl H BS 08 08 40 28 H 72 48 h 104 68 Ctrl I HT 09 09 41 29 I 73 49 i 105 69 Ctrl J LF 10 0A 42 2A J 74 4A j 106 6A Ctrl K VT 11 0B 43 2B K 75 4B k 107 6B Ctrl L FF 12 0C 44 2C L 76 4C l...

Page 89: ...CC 236 EC 141 8D 173 AD 205 CD 237 ED 142 8E 174 AE 206 CE 238 EE 143 8F 175 AF 207 CF 239 EF 144 90 176 B0 208 D0 240 F0 145 91 177 B1 209 D1 241 F1 146 92 178 B2 210 D2 242 F2 147 93 179 B3 211 D3 2...

Page 90: ...ses settling time The DFSENS digital filter sensitivity and DFTHRH digital filter threshold parameters can be used to temporarily override filter averaging and improve settling time DFSENS specifies t...

Page 91: ...he multiplier for the secondary units Note Ensure that the secondary decimal point position is set appropriately for the scale capacity in the secondary units If the converted value requires more digi...

Page 92: ...pounds 907 185 kilograms 0 892857 long tons 0 907185 metric tons metric tons 2204 62 pounds 1000 00 kilograms 1 10231 short tons 0 984207 long tons long tons 2240 00 pounds 1016 05 kilograms 1 12000...

Page 93: ...89 CLS 920i Installation Manual 10 9 Dimension Drawings 13 5 6 54 7 8 Figure 10 6 Panel Mount Model Dimensions...

Page 94: ...ed Rattletrap hybrid digital filtering Serial Communications Serial Ports 4 ports on CPU board support up to 115200 bps optional dual channel serial expansion cards available Port 1 Full duplex RS 232...

Page 95: ...y fasten periodically to eliminate potential problems Tighten cable connections at indicator j box if necessary Inspect coiled cable clamps and cable ties to be sure all cable attachments are secure I...

Page 96: ......

Page 97: ...PN 96312 11 12...

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