Rice Lake 920i FlexWeigh Systems 201 Operation Manual Download Page 1

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FlexWeigh Systems 201 and 202

Basic Filler

Version 1

Operation Manual

February 28, 2022

PN 152146 Rev D

Summary of Contents for 920i FlexWeigh Systems 201

Page 1: ...FlexWeigh Systems 201 and 202 Basic Filler Version 1 Operation Manual February 28 2022 PN 152146 Rev D...

Page 2: ...respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserves the right to...

Page 3: ...Setup Menu 10 3 1 Formula Softkey Menu 10 3 2 Totals Softkey Menu 10 3 3 Setup Menu 11 3 4 Entering the Setup Menu 13 3 5 System Time and Date 14 3 6 Setup Password 15 3 7 Data Fields 16 3 8 Filling S...

Page 4: ...r website www RiceLake com Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webinars 5 4 Replacement Parts 29 6...

Page 5: ...uation that if not avoided could result in minor or moderate injury Indicates information about procedures that if not observed could result in damage to equipment or corruption to and loss of data Ge...

Page 6: ...the 920i FlexWeigh 101 Basic Filler are property of the manufacturer Modifications to this program and equipment must be performed by Rice Lake Weighing Systems For more information on the iRite comp...

Page 7: ...red ingredient that is currently being loaded 6 Information Bar Display the current process being carried out by the scale 7 Consecutive Nbr Current batch number being loaded 8 Near Zero Dictates the...

Page 8: ...ular set of softkeys shown on the display is determined by the indicator configuration and program Item Softkey Softkey Description 11 Formula Page Up Page Down Exit Refer to Section 4 0 for detailed...

Page 9: ...ed The shipping carton should contain the FlexWeigh System and this manual If any parts were damaged in shipment notify Rice Lake Weighing Systems and the shipper immediately 2 2 Enclosure Disassembly...

Page 10: ...m 201 and 202 6 Visit our website www RiceLake com Figure 2 1 201 FlexWeigh Standard Block Wiring Diagram Circuit breaker 4 A All wires are 18 AWG unless otherwise specified Dashed lines represent fie...

Page 11: ...Rice Lake Weighing Systems All Rights Reserved 7 Figure 2 2 202 FlexWeigh Standard Block Wiring Diagram Circuit breaker 4 A All wires are 18 AWG unless otherwise specified Dashed lines represent field...

Page 12: ...he 24 channel I O card in slot 2 Part No Description Qty 14626 Kep nuts 8 32NC 6 6 15133 Lock washers No 8 type A 6 6 15631 Cable ties 4 single A D 6 dual A D 4 15665 Reducing glands for 1 2 NPT cord...

Page 13: ...4 Output Currently Not Used 2 5 Output Ingredient 1 2 6 Output Ingredient 2 2 7 Output Ingredient 3 2 8 Output Ingredient 4 2 9 Output Ingredient 5 2 10 Output Ingredient 6 2 11 Output Ingredient 7 2...

Page 14: ...secutive number start point Moves cursor to the home position Clear Clears value entered End Returns to previous menu Print Sub Total Yes No Prints subtotals clearing option is available when printing...

Page 15: ...up Menu Totals Formula Use arrows and numeric keypad followed by enter key to update data when required in softkeys Cancel Yes No Yes No Single Spd Enabled Parallel Spd Enabled Auto Print Disabled Del...

Page 16: ...e system turns on the slow fill until the target weight preact weight is satisfied Parallel Speed Enabled Turns on the fast fill and slow fill until the dribble weight is satisfied The system then tur...

Page 17: ...s the setup menu screen and softkeys Invalid entry Momentarily prompts Invalid password and exits this sequence of operation When the system password criteria is satisfied the following display is sho...

Page 18: ...tem see Section 3 4 to enter the setup menu 1 From the main setup menu screen press Time Date Figure 3 6 Time Date Softkey 2 Use the arrow keys and the numeric keypad see Figure 1 1 to modify the time...

Page 19: ...word and press ENTER 3 The system prompts Re enter password to verify Re enter the password and press ENTER again The system performs one of the following actions If password entries match the system...

Page 20: ...he system prompts Enter ID 1 Name Enter data required and press ENTER The new data field will appear on the main display as a softkey so the operator can change it To enter alpha characters press the...

Page 21: ...t Single Speed Dual Parallel Speed Fast Fill Slow Fill Fast Fill Slow Fill 1 5 n a 5 6 2 6 n a 7 8 3 7 n a 9 10 4 8 n a 11 12 5 9 n a n a n a 6 10 n a n a n a 7 11 n a n a n a 8 12 n a n a n a More Mo...

Page 22: ...main setup menu screen press More to access the next menu screen shown in Figure 3 5 2 Press Database Setup Figure 3 11 Database Setup Screen 3 Press Edit Ingredients Note More More Dual Spd Enabled...

Page 23: ...e and press Enter 7 The system prompts Enter Ingredient Target Weight Enter a value and press Enter Target weight is the desired weight value for a final fill weight Prior to entering new value the ex...

Page 24: ...ll turn off the output Pressing Exit will turn off ALL outputs Figure 3 13 Test Digital IO Enter Delay After Disch sec 30 0 PT 08 27 2012 02 15PM SCALE 1 End SCALE 1 Gross Lb Home Cancel Program Expre...

Page 25: ...harge Option If a password is in the system see Section 3 4 to enter the setup menu Prior to entering a new value the existing value needs to first be cleared by using the clear key 1 From the main se...

Page 26: ...ess Formula 2 Select formula by pressing the Up or Down arrows 3 Use Page Up or Page Down to view other pages Figure 4 1 Formula Menu 4 Press Enter to load the formula 5 Turn Start Button to on positi...

Page 27: ...ive Number Print Sub Total Print Total Print All Usage 4 2 1 Consecutive Number 1 Press Consecutive Number to enter the next number to be weighed The system increments every time a batch is running co...

Page 28: ...ub total of the ingredient or No to exit out of the screen Figure 4 5 Clear Total Screen 4 2 4 Print Usage Report 1 Press Print All Usage 2 Press Yes to clear the total and sub total of all ingredient...

Page 29: ...bble weight is satisfied The system turns on the slow fill until the target weight preact weight is satisfied System does the following when the target is reached Capture a stable net weight Updates t...

Page 30: ...n important part of any system The FlexWeigh Systems 201 and 202 have the ability to be connected to a printer for retaining detailed records on batches cycle runs cycle paused etc The preferred print...

Page 31: ...or a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial...

Page 32: ...28 Visit our website www RiceLake com 5 2 1 Radio Certificate Numbers US R68WIPORTG Canada 3867A WIPORTG 5 3 Product Dimensions Figure 5 1 FlexWeigh Systems 201 and 202 Dimensions 14 33 11 00 19 63 1...

Page 33: ...lacement Parts Figure 5 2 System 201 Replacement Parts Illustration 46 47 28 13 26 50 51 27 13 3 4 55 4 Detail F 9 12 11 28 13 14 52 From Power Cord 18 17 44 15 4 5 19 20 12 11 75 73 71 72 74 70 69 68...

Page 34: ...4 40NC Hex 2 27 15631 Cable Tie 3 in Nylon 18 28 71431 Cable Assembly 65W power 1 29 71436 Ribbon Cable Assembly 28 in 1 30 67886 Standoffs Long Male 4 40NC 4 44 71333 920i Power Supply Board 1 46 69...

Page 35: ...lacement Parts Figure 5 3 System 202 Replacement Parts Illustration 46 47 28 13 26 50 51 27 13 3 4 55 4 Detail F 9 12 11 28 13 14 52 From Power Cord 18 17 44 15 4 5 19 20 12 11 75 73 71 72 74 70 69 68...

Page 36: ...4 40NC Hex 2 27 15631 Cable Tie 3 in Nylon 18 28 71431 Cable Assembly 65W power 1 29 71436 Ribbon Cable Assembly 28 in 1 30 67886 Standoffs Long Male 4 40NC 4 44 71333 920i Power Supply Board 1 46 69...

Page 37: ...erved 33 5 6 Front Panel and Interior Parts Illustrations Figure 5 4 Front Panel and Interior Wiring Parts Illustration 49 66 65 64 63 62 61 60 45 41 37 38 39 40 31 42 7 8 78 80 77 76 88 84 86 87 85 8...

Page 38: ...1 65 94298 3 Position Switch 1 66 120728 Legend Plate Reset Resume 1 76 43636 DIN Rail 1 77 61141 Screwless WAGO End Stop 3 78 62964 WAGO Terminal Block 7 79 62966 WAGO Terminal Block 1 80 62968 Inte...

Page 39: ...caused by accident misuse neglect alteration improper installation improper repair or improper testing Rice Lake Weighing Systems shall be the sole judge of all alleged non conformities Such equipmen...

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Page 42: ...FlexWeigh System 201 and 202 36 Visit our website www RiceLake com...

Page 43: ......

Page 44: ...54868 USA U S 800 472 6703 Canada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems Specifications subject to change without notice www ricelake com Feb...

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