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Banknote Sorter

BCS-160

User Manual

Summary of Contents for BCS-160

Page 1: ...Banknote Sorter BCS 160 User Manual...

Page 2: ...ty Batch and Amount Batch Setting 13 6 4 Face Orientation Sorting Setting 14 6 5 Counting Speed Setting 15 6 6 Accumulation Function 15 7 Check counting result and printing information 16 7 1 Check co...

Page 3: ...41 11 4 Notes 44 12 How to check the counting list 44 13 Daily Maintenance 47 13 1 Clean the hopper sensor 47 13 2 Clean the drum roller shaft and feed roller shaft 47 13 3 Clean the leak sensor 48 1...

Page 4: ...g the mentioned banknotes in user manual Please don t use this machine for other purpose Due to different power supply standard and safety standard please do not use this machine in countries with dis...

Page 5: ...tall it and use it outdoor 3 Please install the machine in an even place which can hold the weight of this machine 4 Please do not use or put flammable or volatile items around the machine such as dil...

Page 6: ...ppearance 3 2 Back Appearance Hopper Key Button Display Stacker Reject Pocket Hopper Extender Feed Gap Adjusting Screw Back Cover Open button 1 External printer 2 Terminal interface RJ12 SD card USB i...

Page 7: ...Notes Thickness 0 05mm 0 12mm Counting Speed 800 1000pcs min MIX SDC mode 800 1000 1200pcs min CNT modes Sorting Modes MIX Counting Mode FACE Sorting Mode Denomination Sorting Mode Orientation Sortin...

Page 8: ...Move the cursor down Suspected notes checking and serial number checking or numeric key 5 Exit or Cancel or Return Accumulation function switch or numeric key 6 Function enter or confirmation or Save...

Page 9: ...1 Single Currency Counting Mode Note Before counting please check the currency code area and confirm is the currency is correct if not please adjust the currency according to below instructions take U...

Page 10: ...t setting needs to be adjust please refer to User Setting Figure 5 6 2 1 1 MIX MIX COUNTING MODE The Figure 6 shows the Mix counting mode under auto state under this mode the machine will keep the det...

Page 11: ...igure 7 6 2 1 3 CNT Pieces Counting Mode The Figure 8 shows the CNT mode under auto state the machine only calculate the quantity of notes regardless currencies Under this mode the machine will count...

Page 12: ...ue counting The machine can only recognize the currency of the country displayed in the program Press 1 CURRENCY key to enter into currency selection mode as shown in Figure 9 and then move the arrow...

Page 13: ...ically recognizes the current national currency and the currency symbol EUR appears in the upper left corner as shown in Figure 12 below Figure 12 6 2 3 Multi currency Mix Counting Mode Optional funct...

Page 14: ...nting interface press 9 BATCH key to enter into Quantity Batch setting interface as Figure 16 Figure 16 Under Quantity batch setting interface press the numeric key to set the desired batch press ENTE...

Page 15: ...setting is invalid and will not be saved 6 4 Face Orientation Sorting Setting This function is only valid for MIX SDC mode the user can settle the face orientation by pressing 3 FACE ORT key Press on...

Page 16: ...tting under 3 modes is 1000pcs min If you want set the speed please press 0 SPEED key to switch different speeds under any kind of counting mode The Figure 20 shows the speed is 800 under MIX counting...

Page 17: ...quantity and amount for each denomination you counted as well as the total amount 7 2 Check Suspected Notes Details and Serial Number 7 2 1 Check Suspected Notes Details After finish counting if ther...

Page 18: ...ap Chain notes are detected R 12 IMG Timeout Image processing is timed out R 13 IMG Size Unknow Image size is unknown R 14 IMG ORT Unknow Image orientation is unknown R 15 IMG Version Image version is...

Page 19: ...s interface you can read and check the serial number of accepted notes press arrow key to turn pages To exit the interface please press ESC key or put the notes to count directly Notes this interface...

Page 20: ...e cursor to No 1 CF Sensitivity press ENTER key to enter into Figure 26 interface Figure 26 The detailed explanation for each function for Figure 19 is as below NO Fuc Setting Explanation 1 UV UV dete...

Page 21: ...and press ENTER key to enter interface as Figure 27 shows Figure 27 Under this interface there are 5 different levels for selection and 1 option to disable the detection The higher the level the more...

Page 22: ...ing Under interface Figure 26 to choose No 3 MT and press ENTER key to enter interface as Figure 29 shows Figure 29 Under this interface there are 5 different levels for selection and 1 option to disa...

Page 23: ...ion level setting Under Figure 26 interface choose No 6 Hole and press ENTER key to enter into Figure 31 interface Figure 31 Under this interface there are 5 selectable choices and 1 Off choice the hi...

Page 24: ...ase choose No 8 OVD and press ENTER to enter into Figure 33 interface Figure 33 Under this interface there are 5 selectable choices and 1 Off choice the higher the level the more sensitivity it is Aft...

Page 25: ...under Figure 25 choose item 3 Version sorting and then press ENTER key to enter the below interface shown as Figure 35 Figure 35 Press or key to disable or enable the version sorting function and then...

Page 26: ...firm Press ESC key will quit to the previous menu 8 4 1 Image information collection Under Figure 30 interface to choose item 1 IMG Collection and then press ENTER key to come into the following setti...

Page 27: ...e saving setting Notes Before you collect the images please make sure the USB flash drive is well inserted There will be a sign of U on the bottom right screen corner if the drive is successfully conn...

Page 28: ...images only and IMGALL for all images all images will be saved to the file according to date Below Figure 36 shows the process of image saving Figure 43 8 4 4 Data collection Under Figure 37 interface...

Page 29: ...tting and then press ENTER key to enter the below interface shown as Figure 46 Figure 46 Under this interface you could set reject pocket capacity date and time buzzer machine start way dust proof cov...

Page 30: ...gure 46 interface to choose item 2 Time Date and then press ENTER key to come into the following setting interface shown as Figure 48 Figure 48 After setting press ENTER key to save Press ESC will qui...

Page 31: ...Auto Manual and then press ENTER key to come into the following setting interface shown as Figure 50 Figure 50 Press or key to choose automatic machine start or manual machine start After setting pre...

Page 32: ...ave Press ESC will quit from the interface The default setting is cover disable 8 5 6 Default setting Under Figure 46 interface to choose item 6 Default setting and press ENTER key to confirm After in...

Page 33: ...key to confirm After inputting the passwords 0508 it will come into the following interface shown as Figure 55 Figure 55 Before you begin the CIS calibration please make sure you have inserted the ca...

Page 34: ...ripheral Devices Setting as below picture you can choose to connect with Printer or PC through RS232 port Figure 57 8 5 10 Baud Rate Setting Move the cursor to Figure 46 choose No 10 and press ENTER t...

Page 35: ...nctions Prefix serial number switch function setting interface Figure 59 Software version view interface Figure 60 8 6 Sensitivity Setting for QT sensor Turn on the power switch and press 8 SET key to...

Page 36: ...ng interface Figure 62 9 Troubleshooting 9 1 Common errors During use of machine sometimes you may meet some abnormal situation and the machine cannot work normally and the machine will display error...

Page 37: ...BCS 160 User Manual V1 6 36 Figure 63...

Page 38: ...lear warning message If the machine still displays JAM you will need to open the machine and take out the notes from interior passage Once jamming happens please recount the notes to avoid counting mi...

Page 39: ...follows Figure 65 Figure 66 If the USB flash drive is inserted well the display will show USB is Ready otherwise it will show Please insert the U Disk For the upgrading file it is not allowed to chang...

Page 40: ...erface Figure 65 press or key to choose 2 IMG BOARD and then press ENTER to start software upgrading shown as Figure 70 and Figure 71 If there is no software file or file name is not correct it will d...

Page 41: ...guration IP address I 192 168 1 200 Subnet mask U 255 255 255 0 Default gateway D 192 168 1 100 The IP addresses of different windows systems are set as follows Windows XP system Open Control Panel ne...

Page 42: ...g User Settings 5 Basic Setting 8 IP Address and set the IP address 11 3 Notes collection There are two ways for collection USB collection and LAN port collection You can collect notes images and note...

Page 43: ...ose Error IMG To Server open the PC software return to main interface and collect you can put 40pcs notes at most and CAN NOT choose EUR mode Figure 76 11 3 2 Notes information collection Notes inform...

Page 44: ...you can put notes into the hopper and the it will start collection automatically you can check the information under Data menu you CAN NOT choose EUR mode Figure 79 Figure 80 At this time the upper c...

Page 45: ...10pcs notes Please prepare 200pcs notes for each denomination collect at ABCD four different orientations and save into four separate files Please refer to 11 3 2 For fake notes collection you need to...

Page 46: ...Machine setup Turn on the machine press SET key choose Peripheral Devices and choose 2 PC Figure 84 Figure 85 12 3 Collect list information Open our PC software use a USB 232 adaptor the RS232 end con...

Page 47: ...86 Choose the serial port and baud rate press Open and the count the notes you will see the detailed information Figure 87 In the meantime there will generate a file named Data open the file you will...

Page 48: ...ff the power switch before starting the cleaning in order to avoid any risk of electric shock or other injury Please do not use any chemical agent or water such as benzene thinner which may cause the...

Page 49: ...to clean the leak sensor ST circled in below picture Figure 91 13 4 Clean the inside sensor 1 Pull the button to open the back cover press and push forward the metal bar to open the interior passage...

Page 50: ...d brush shaft Figure 97 4 Take out the reject pocket as following picture and then clean the sensors PS4 RJ 5 Hold both ends of reject pocket with two hands and pull the reject pocket out of the rack...

Page 51: ...be clean Figure 99 7 when the cleaning is completed please install back reject pocket as below instructions take the reject pocket to make it level and press the two feet of the banknote block horizon...

Page 52: ...ear the sound of click on the left and right sides it indicates that the reject pocket t is assembled properly Figure 104 10 Push the feeding roller forward by hand as below first picture at same time...

Page 53: ...BCS 160 User Manual V1 6 52 place and it may cause jamming and splashing problem please take down the reject pocket and install it again as instructions until it is in place Figure 105 Figure 106...

Page 54: ...tic Brush 1PCS 3 Operation Manual 1PCS 4 Ethernet cable 1PCS 5 Check package Option 1PCS 6 External Display Option 1PCS 7 External Printer Option 1PCS In the interests of our policy of continual produ...

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