background image

MAINTENANCE

F-4145   01/11

Maintenance Section 5-5

© 2011 Alamo Group Inc.

MAINTENANCE

HYDRAULIC TROUBLESHOOTING

Hydraulic troubleshooting material presented in this section
is offered as a guide to diagnosing probable causes and
remedies for general operational problems.

Match your problem wiht the typical problem examples
given in the possible cause column. These numbers
correspond with the possible cause and correction
paragraphs that follow.

NOTE: 

If, when using the following chart, it is decided that

overhaul of components or pressure adjustment is

necessary, it is recommended that your dealer make these

repairs. He is equipped to do this work.

PROBLEM

POSSIBLE CAUSE

Machine fails to operate 

when initially started.

1, 2, 5, 7, 15, 23

Machine looses power after 

initially operating 

satisfactorily.

1, 8, 10, 15, 23

Loss of power in lift or crowd 

cylinder, but other cylinders 

function properly

22, 24, 28

Loss of power in any one 

cylinder including lift and 

crowd

8, 9, 10, 11, 12, 13, 22, 

23, 25

Loss of power or loss of 

cushioning action in swing 

cylinders, but other cylinders 

function properly.

8, 9, 10, 11, 12, 13, 22, 

23, 25

Maximum swing action 

cannot be obtained.

12, 14

Slow operation of machine 

(lack of power) all cylinders.

1, 4, 6, 15, 23

Spongy or jerky action of 

cylinders and/ or noisy 

operation.

1, 3, 4, 5

Lift crowd or bucket cylinders 

drop under load when lever 

spools are shifted from 

neutral.

26, 28

Load drops or settles.

8, 10, 13, 25, 26

Leaky cylinders.

10, 11, 12, 13

Leaky valve.

8, 15, 16, 27

Sticky valve spool.

16, 19, 20, 21

Unable to push valve spool 

in.

16, 17, 20, 21

Spring centered spools do not 

return to neutral.

16, 17, 18, 19, 20, 21

POSSIBLE CAUSE

CORRECTIVE ACTION

1

Low oil level in 

reservoir.

Fill reservoir to proper 

level.

2

No oil supply to 

machine.

Engage tractor PTO.

3

Air in system.

Purge all circuits of air by 

operating all cylinders 

through full movements 

several times. Check oil 

in reservoir for foaming. 

Check all suction lines for 

leaks. Fill reservoir to 

correct level.

4

Oil viscosity too 

heavy or oil is not at 

operating 

temperature.

Use recommended 

hydraulic fluid. Run 

machine until it reaches 

operating temperature.

5

Pump not running.

Check PTO to be sure it 

is engaged. Pump 

connected to PTO.

6

Insufficient pumping.

Advance engine throttle.

7

Improper hose 

connection.

IMPORTANT: Be sure 

inlet and return hoses are 

hooked up correctly. 

Improper hookup will 

result in damage to 

backhoe valve.

8

Loose hydraulic 

connections, leaks 

in fittings or hoses.

Tighten all hose 

connections and replace 

all damaged o-rings at 

leaking o-ring fittings. 

Check and replace any 

damaged hoses.

9

Restriction in fittings 

or hoses.

Check and replace any 

damaged hoses and 

fittings. Check for pinched 

hoses.

10

Oil is bypassing 

cylinder piston.

Replace or rebuild 

cylinder. Replace 

damaged parts.

11

Scored piston rods 

or worn rod guides 

in cylinder.

Replace or rebuild 

cylinder. Replace 

damaged parts.

12

Bent piston rod in 

cylinder

Replace or rebuild 

cylinder. Replace 

damaged parts

13

Worn or damaged 

rod seals on 

cylinder. External 

leaks.

Re-pack cylinder. Rebuild 

cylinder replacing 

damaged parts as 

necessary.

14

Swing linkage 

jammed.

Remove interference.

Summary of Contents for RHINO 95C

Page 1: ...L 60936 800 446 5158 Email parts servis rhino com BACKHOE This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERS...

Page 2: ...n the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warrant...

Page 3: ...CKHOE TO TRACTOR 3 4 OPERATION SECTION 4 1 PRE OPERATION CHECKLIST 4 2 OPERATING DIRECTIONS 4 2 ENGINE SPEED 4 2 CONTROLS 4 2 BOOM SWING 4 2 CROWD BUCKET 4 2 LEFT HAND STABILIZER 4 3 RIGHT HAND STABIL...

Page 4: ...CATION 5 4 LUBRICATION CHART 5 4 HYDRAULIC TROUBLESHOOTING 5 5 VALVE SERVICE 5 7 MAIN RELIEF REPLACEMENT 5 7 SPOOL SEAL INSTALLATION 5 7 TORQUE SETTINGS 5 7 PARTS LIST 5 9 PROPER TORQUE FOR FASTENERS...

Page 5: ...Safety Section 1 1 SAFETY SECTION...

Page 6: ...re intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL r...

Page 7: ...ntrols can cause the Implement to shift or fall crushing themselves or others SG 25 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will a...

Page 8: ...ut hope of natural recovery SG I7 Repeated or substantial breathing of hazardous dusts including crystalline silica could cause fatal or serious respiratory disease including silicosis Concrete masonr...

Page 9: ...ckhoe and the tractor while installing or disconnecting the Backhoe from the tractor Keep hands and body clear of the Backhoe and the Backhoe mounts Serious injury or death can result from a person be...

Page 10: ...ntrols Engage and disengage the boom and stabilizer transport locks and the swing lock pin with the engine off Do not operate the backhoe control from outside of the operator s area SBH 40 Do not use...

Page 11: ...from the backhoe resulting in serious injury to the bystander Position a barricade perimeter around the work area Stop operating the backhoe if any person enters the work area SBH 14 Prolonged operati...

Page 12: ...ulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement Lower the implement carefully to the ground Do n...

Page 13: ...line remain in the tractor seat until the power has been shut off Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution SBH 17 The Boom is designe...

Page 14: ...s tipping over SBH 1 Avoid full reach and swinging a loaded bucket to the down hill side when operating on slopes SBH 2 Digging with the arm may pull the compact tractor backward Do not dig too much...

Page 15: ...allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick...

Page 16: ...oe attachment such as a bucket were to drop suddenly and hit the ground while transporting the tractor could stop or swing to the side Immediately resulting in the operator hitting the steering wheel...

Page 17: ...ing in serious injury or death SBH 33 Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and a...

Page 18: ...Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury...

Page 19: ...SAFETY F 4145 01 11 Safety Section 1 15 2011 Alamo Group Inc SAFETY Decal Location...

Page 20: ...DANGER Crushing Hazard 5 44895 2 DANGER Crushing Hazard 6 44900 1 OPERATION Left Side Stabilizer Position 7 44907 1 WARNING To Prevent Instability 8 44899 1 OPERATION Dipperstick Bucket Operation 9 44...

Page 21: ...SAFETY F 4145 01 11 Safety Section 1 17 2011 Alamo Group Inc SAFETY Decal Description 1 44901 6 44900 12 44909 13 44908 14 54288 15 54040 10 54287 8 44899 9 44898 16 54041...

Page 22: ...Section 1 18 2011 Alamo Group Inc SAFETY 3 44896 2 45970 5 44895 4 44897 7 44907 11 48280 Note Safety decal location is listed below each decal Replace decal if damaged or illegible Replacement decals...

Page 23: ...ect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maint...

Page 24: ......

Page 25: ...Introduction Section 2 1 INTRODUCTION SECTION...

Page 26: ...ns and information may be provided with your backhoe s sub frame or mounting kit or hydraulic kit That information should be kept with this manual at all times A Front End Loader or adequate front bal...

Page 27: ...Arc 180 E Transport Height maximum 95 66 F Transport Overhang 46 92 G Bucket Rotation 180 H Stabilizer Spread down position 90 I Stabilizer Spread up position 53 75 J Shipping Weight less bucket 1100...

Page 28: ...INTRODUCTION F 4145 01 11 Introduction Section 2 4 2011 Alamo Group Inc INTRODUCTION...

Page 29: ...Assembly Section 3 1 ASSEMBLY SECTION...

Page 30: ...tank port Point fitting up 4 Install filter body without filter element to 3 4 elbow 17 Be sure oil flow arrow on filter body is correct Position body so element points right Install filter element 7...

Page 31: ...ts NOTE Leave hardware loose Assembly may need to be lengthened or shortened to mount backhoe mainframe in vertical position 3 Install link assembly to backhoe mainframe using clevis pin 12 and hairpi...

Page 32: ...to upper connecting point on 3 point hitch using clevis pin and linch pin from 3 point hitch NOTE Insert adapter tube 5 in end of link assembly if necessary to adapt to smaller 3 point connecting pin...

Page 33: ...Operation Section 4 1 OPERATION SECTION...

Page 34: ...OLS The backhoe has two major control levers Boom Swing and Crowd Bucket These controls are located on the control panel directly ahead of the operator The stabilizer control levers are located betwee...

Page 35: ...h the controls Smooth light handling of controls will result in the most efficient backhoe operation Operate backhoe control levers to become familiar with their speed and movements Engine speed and P...

Page 36: ...bucket while starting to lift it from the excavation In this way excess material will fall back into the excavation DUMPING BUCKET To dump the bucket at the end of the digging cycle lift the bucket cl...

Page 37: ...Pile the soil on the opposite side of the trenches Position the unit forward with the lift and crowd levers so the two trenches can be connected Pile the spoil on the opposite side of the trench SIDE...

Page 38: ...tile Start the next trench using the spoil to fill the previous trench MISCELLANEOUS When finishing straight walls or bell holes in sandy soil use a platform under the rear tires and stabilizers The p...

Page 39: ...IMPORTANT Do not backfill by using the swing circuit and dragging the bucket sideways Doing so can cause damage to the dipstick boom swing cylinders or mainframe SEAT ADJUSTMENT To adjust seat up or d...

Page 40: ...porting backhoe 1 Completely raise stabilizers 2 Secure each stabilizer using stabilizer lock brackets TRANSPORTING THE BACKHOE CAUTION To avoid possible injury observe the following safety rules BEFO...

Page 41: ...tractor brakes 6 Lower backhoe by raising stabilizers and boom until backhoe or subframe rests on suitable blocking Leave stabilizers touching ground NOTE For added stability rest backhoe or subframe...

Page 42: ......

Page 43: ...Maintenance Section 5 1 MAINTENANCE SECTION...

Page 44: ...ll parts 7 Examine all parts for wear or damage and replace if necessary CYLINDER ASSEMBLY Note Be careful not to damage seals and o rings on edges or holes in cylinder tube Inspect and remove burrs a...

Page 45: ...hart Sharpen or replace worn bucket teeth Operate backhoe slowly for a short time before placing unit under full load Fully cycle backhoe through all movements several times to purge air from system H...

Page 46: ...of backhoe is dependent upon regular and proper lubrication of all moving parts with a quality lubricant All parts provided with grease fittings should be lubricated with a good quality chassis lube...

Page 47: ...lve 8 15 16 27 Sticky valve spool 16 19 20 21 Unable to push valve spool in 16 17 20 21 Spring centered spools do not return to neutral 16 17 18 19 20 21 POSSIBLE CAUSE CORRECTIVE ACTION 1 Low oil lev...

Page 48: ...tightened plug mounting bolt fitting or tie rod bolt See Item 30 17 Oil leakage past spool seal into spool cap If spool cap contains oil replace spool seal o ring If o ring retainer is bellied check...

Page 49: ...to 60 ft lbs SPOOL SEAL INSTALLATION 1 Remove the mechanical joystick kit from the top of the valve and the return kit from the bottom 2 Remove the old o rings and leave spool in housing making sure s...

Page 50: ...MAINTENANCE F 4145 01 11 Maintenance Section 5 8 2011 Alamo Group Inc MAINTENANCE...

Page 51: ...14 X 20 X 15 4 34 REGISTER 4 35 SPRING 4 36 PISTON 4 37 VALVE BODY RELIEF 4 38 O RING 17 17 X 1 78 4 39 O RING 1 40 PLUG 1 41 O RING 17 17 X 1 78 1 42 O RING 1 43 PLUG 6 44 SPRING 6 45 O RING 11 11 X...

Page 52: ...MAINTENANCE F 4145 01 11 Maintenance Section 5 10 2011 Alamo Group Inc MAINTENANCE PROPER TORQUE FOR FASTENERS...

Page 53: ......

Page 54: ...harges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost f...

Page 55: ...iently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor ne...

Page 56: ...95C SOM 01 11 P N F 4145C Printed U S A...

Reviews: