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MAINTENANCE

RC456 02/11

Maintenance Section 5-4

© 2011 Alamo Group Inc.

MAINTENANCE

LUBRICATION

Before testing for operation, it is necessary to lubricate and check the movement of all parts. The following
diagram gives the maintenance program to be carried out in its entirety the first time and subsequently
according to the schedule as shown. Keep all lubrication fittings free of dirt and contaminates.

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Summary of Contents for RC456

Page 1: ...ty IL 60936 800 446 5158 WHEEL RAKE CARRIER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLO...

Page 2: ...safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Page 3: ...4 1 OPERATOR REQUIREMENTS 4 3 TRACTOR REQUIREMENTS 4 4 ROPS and Seat Belt 4 4 Tractor Safety Devices 4 4 Tractor Horsepower 4 4 GETTING ON AND OFF THE TRACTOR 4 5 Boarding the Tractor 4 5 Dismounting...

Page 4: ...STORAGE 4 22 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 22 Transporting 4 24 Transporting on Public Roadways 4 25 Hauling the Tractor and Implement 4 26 TROUBLESHOOTING GUIDE 4 28 MAINTENANCE SECTION 5...

Page 5: ...Safety Section 1 1 2011 Alamo Group Inc SAFETY SECTION...

Page 6: ...re intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL r...

Page 7: ...r has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times...

Page 8: ...cohol SG 27 Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate...

Page 9: ...the operator and bystanders in the area Do not operate this machine with anyone in the immediate area S3PT 07 This Implement may be wider than the Tractor Be careful when operating or transporting thi...

Page 10: ...of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when...

Page 11: ...f you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face an...

Page 12: ...ine back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implemen...

Page 13: ...which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause ser...

Page 14: ...he Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When o...

Page 15: ...maintain adequate vision of the public roadway and traffic can result in serious injury or even death STI 10 Make sure the PTO shield integral driveline shields and input shields are installed when u...

Page 16: ...erform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued...

Page 17: ...rage S3PT 3 To prevent tipping of Implement when stored in folded position use carrying wheels or adequate stands on center frame S3PT 6 In addition to the design and configuration of this Implement i...

Page 18: ...4 1 WARNING Multi Hazard 6 D302 2 LOGO Rhino Logo 7 3048302 2 LOGO Model Name RC456 8 02962765 2 WARNING Multi Hazard 9 3048303 2 WARNING Stay Clear 10 5W119 1 WARNING Speed Restriction 11 999001 1 WA...

Page 19: ...ote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on t...

Page 20: ...fety and to guarantee optimum product reliability always use genuine RHINO replacement parts P N 00760657 Operator s Manual with repair parts and warranty was attached to this implement during final i...

Page 21: ...Inc SAFETY WARNING Multiple Hazard and General Safety P N 3048304 Logo Product Name Rhino P N D302 Model Name RC456 P N 3048302 DANGER Crushing and Pinch Points Moving machinery parts can pinch or cru...

Page 22: ...ETY RC456 02 11 Safety Section 1 18 2011 Alamo Group Inc SAFETY WARNING Stay Clear of Cart P N 3048303 WARNING Speed Restriction P N 5W119 WARNING Tractor rearing P N 999001 P N 2738333 Yellow Reflect...

Page 23: ...PAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 02965262 WARNING Transpo...

Page 24: ...ct the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or mainta...

Page 25: ...Introduction Section 2 1 2011 Alamo Group Inc INTRODUCTION SECTION...

Page 26: ...ng life and trouble free operation of your carrier Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages tha...

Page 27: ...esigned to transport and operate a pair of 4 Wheel 5 Wheel or 6 Wheel Rakes in a V Type configuration With a reasonable amount of preventive maintenance your Rake Carrier will provide years of dependa...

Page 28: ...Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if...

Page 29: ...Assembly Section 3 1 2011 Alamo Group Inc ASSEMBLY SECTION...

Page 30: ...ble it is not necessary that the instructions be followed in the exact order given here but the safety precautions described above must always be followed carefully and scrupulously Before beginning o...

Page 31: ...hten the U Bolts when axle is properly located Figure Asm RK 0161 4 Install the tongue on the main frame using three 5 8 x 2 bolts nuts and lockwashers On some models a reinforcing plate is used If so...

Page 32: ...miliar with the form of injury or gangrene may result Make sure the weight of the machine has been taken off the hydraulic cylinder before disconnecting hydraulic hoses 10 Install the hose holder on t...

Page 33: ...n the rake is positioned correctly drill a hole through the clamp and the rake tube and install a 5 16 shear bolt lockwasher and nut Figure Asm RK 0162 Note Before operating this machine lubrication o...

Page 34: ......

Page 35: ...Operation Section 4 1 2011 Alamo Group Inc OPERATION SECTION...

Page 36: ...nt or tractor without all shields in place and in good operational condition The operator must be familiar with rake carrier rake and tractor operation and all associated safety practices before opera...

Page 37: ...Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety...

Page 38: ...Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and kille...

Page 39: ...ver allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they...

Page 40: ...her safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are...

Page 41: ...orking position as the castor wheels move down the axle ramps The transport pins can be store in the raised position by installing clips in upper holes Operate the hydraulic cylinder through the cycle...

Page 42: ...e sliding cylinder mount and the left wing Clear the area around the machine and extend the cylinder until the right wing just retracts into the lock position Manually retract the left arm to the same...

Page 43: ...sibly cause an injury 6 4 Adjusting Ground Pressure 1 When set properly individual rake wheels should be light enough to float over the ground while maintaining a constant ground speed Each adjustable...

Page 44: ...n place on the wing not used and pull the pin securing the linkage between the sliding cylinder mount and the unused wing The operation of the remaining rake is not affected 7 PRE OPERATION INSPECTION...

Page 45: ...ly service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good c...

Page 46: ...ssing damaged and illegible decals OPS U 0011 MAINFRAME ASSEMBLY Inspect condition of frame weldment Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place a...

Page 47: ...t a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SG 15 Inspect teeth for looseness breakeage and excessive wear...

Page 48: ...lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering lin...

Page 49: ...ments if not O K REAR RAKE OR BOX RAKE The Operator s Manual is in the Canister on the Hay Rake All Safety Decals are in place and legible The Tongue Hitch connection bolts pins are tight There are no...

Page 50: ...for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics...

Page 51: ...ed together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengag...

Page 52: ...ns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when workin...

Page 53: ...ower Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NE...

Page 54: ...bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the c...

Page 55: ...ment and clear of any pinch points caused by the tractor hitch arms and implement pins OPS RK 0009 Always shut the Tractor completely down place the transmission in park and set the parking brake befo...

Page 56: ...season Store the implement in a clean dry place with the implement housing resting securely on blocks or at ground level Keep the implement from sitting in water dirt and other contaminants Use spray...

Page 57: ...plement to transport height OPS RK 0011 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals en...

Page 58: ...raise them When moving a short distance in the field it is not necessary to lock the hay rakes however when leaving the field the safety locks must be used While transporting the machine the safety lo...

Page 59: ...ake certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all...

Page 60: ...nd implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Reduce speed before turning or applying the brakes Ensure that both brake pedals a...

Page 61: ...o that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care...

Page 62: ...ghtly wheels Corrosion in storage Coat teeth with grease or oil during storage Rake missing hay Wheels running too fast Adjust angle at sector plate Wheels not pitched back enough Pitch wheels back by...

Page 63: ...ghtly wheels Corrosion in storage Coat teeth with grease or oil during storage Rake missing hay Wheels running too fast Adjust angle at sector plate Wheels not pitched back enough Pitch wheels back by...

Page 64: ......

Page 65: ...Maintenance Section 5 1 2011 Alamo Group Inc MAINTENANCE SECTION...

Page 66: ...URE THAT THERE IS SUFFICIENT VENTILATION SO AS TO PREVENT NOXIOUS EXHAUST GASES FROM ACCUMULATING DO NOT USE GASOLINE SOLVENTS OR OTHER FLAMMABLE LIQUIDS AS DETERGENTS USE COMMERCIAL NON FLAMMABLE AND...

Page 67: ...cover it completely and store in a dry place 5 Lubricate all points and slides before storage This prevents corrosion NOTE Now would be a good time to replace all damaged or worn parts and have a mac...

Page 68: ...testing for operation it is necessary to lubricate and check the movement of all parts The following diagram gives the maintenance program to be carried out in its entirety the first time and subseque...

Page 69: ...evere operating conditions correct bolt torque is very important An improperly torqued bolt can be easily shaken loose or broken by the vibrations When replacing bolts always use the same grade of bol...

Page 70: ...Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is appr...

Page 71: ...tly to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near...

Page 72: ...RC456 SOM 02 11 P N 4702C Printed U S A RC456 WHEEL RAKE CARRIER...

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