RHINO LOADER 4211 Operator'S Manual Download Page 94

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MAINTENANCE

4211-4211SS 01/11

Maintenance Section 5-4

MAINTENANCE

Lubrication Schedule

Before operating your Loader, take the time to inspect and repair any damage to the machine or tractor. Only a
minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free
operation.

Lubricate all grease fittings: one at each end of lift boom arms and one at rod and base ends of each lift and
bucket cylinders.

NOTE:

Fully retract bucket to a comfortable height to grease bucket/loader boom joint. Do not reach or stand

under a raised loader or attachment without proper support.

Summary of Contents for LOADER 4211

Page 1: ...City IL 60936 800 446 5158 Email parts servis rhino com LOADER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover ...

Page 2: ... safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial N...

Page 3: ... Loader to Tractor 3 5 Dismounting Loader 3 5 Mounting Loader 3 6 Attaching Pin on Bucket 3 6 Mounting and Dismounting Attachment 3 7 Mounting Attachment to Loader 3 7 Assembling Quick Attach Device 3 8 Installing Quick Attach Device 3 9 OPERATION SECTION 4 1 Standard Equipment and Specifications 4 3 Operator Requirements 4 4 Tractor Requirements 4 7 ROPS and Seat Belt 4 7 Tractor Lighting and SMV...

Page 4: ...tor and Implement 4 42 TROUBLESHOOTING GUIDE 4 43 MAINTENANCE SECTION 5 1 Lubrication Schedule 5 4 Daily Maintenance 5 5 Cylinder Service 5 6 Lift and Bucket Cylinder Disassembly 5 6 Lift and Bucket Cylinder Reassembly 5 7 Proper Torque for Fasteners 5 9 ...

Page 5: ...Safety Section 1 1 SAFETY SECTION ...

Page 6: ...the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in ...

Page 7: ...operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or dea...

Page 8: ...HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or ...

Page 9: ...re the cab is rated for appropriate environmental exposure Be safe and always wear proper protection Short or long term exposure to certain chemicals and materials can result in serious injury or death SL 19 Repeated or substantial breathing of hazardous dusts including crystalline silica could cause fatal or serious respiratory disease including silicosis Concrete masonry many types of rock and v...

Page 10: ...gine is running Operate the Tractor controls from the tractor seat only SG 9 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completelystopped SG 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper startin...

Page 11: ...ertified Falling Object Protective Structure Shiftable loads round bales large loose items and loader attachments can fall toward the operator resulting in serious injury or death Falling Object Protective Structure FOPS rated Cab may be obtained from the tractor dealer or other sources SL 02 Before dismounting the tractor and loader lower the loader to the ground or onto solid support blocks Enga...

Page 12: ... tricycle steering front axle Move the tractor front and rear wheels to the widest spacing and add the recommended rear tractor ballast to prevent tractor tip over Keep the tractor tires properly inflated Maintain at least 25 of the total Tractor and Loader weight including the maximum load in the bucket or attachment on the rear axle Always wear your seatbelt and make sure the ROPS structure is f...

Page 13: ...r if the pins are not firmly seated do not use the attachment Contact your dealer before using the attachment On level ground tilt the attachment down 90 degrees and lower it to the ground Lower the loader further to slightly raise the front of the tractor off the ground Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect I...

Page 14: ...alk behind the tractor Running into a bystander can result in serious injury or death SL 30 Some tractors are equipped with a Super Steer front axle When a loader is mounted to this type of tractor the bucket will shift in the opposite direction from which the wheels are turned Maximum shift will be approximately 8 inches and most noticeable when the tractor is stationary Sudden or unexpected move...

Page 15: ...opes and proceed with the load uphill to prevent tipping Reference the Power Unit s Operator s Manual or an authorized dealer for information on adding additional weight SL 37 Make sure the hydraulic quick disconnects are fully seated into the connections Do not use the loader if the hydraulic connection is leaking Leaking oil could allow the loader to fall resulting in a serious crushing injury S...

Page 16: ...ift arms when raised Serious injury could result from crushing or pinching by the loader or attachment SL 06 Make sure the loader is properly attached to the tractor and the retaining pins securely lock the loader into position Improper mounting of the loader onto the tractor can result in the loader falling causing serious injury SL 23 Make sure all tractor and loader guards are in place and prop...

Page 17: ... turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care ...

Page 18: ...ith the bucket or plow in the raised position Traveling with the bucket or plow in the raised position increases the chances of colliding with overhead obstructions and making the unit more prone to tipping over SNPO 37 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Message...

Page 19: ... hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SG 15 Never attempt to lubricate adjust or remove material from the Implement while it i...

Page 20: ...rn SG 37 Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding SG 38 Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised Serious injury could result from crushing or pinching by the loader or att...

Page 21: ...erious injury SL 26 Only disconnect and store the loader on firm flat ground Make sure the loader stands are properly installed and rest on firm ground or support blocks If the stands sink or fail the loader could fall causing serious injury SL 27 In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dep...

Page 22: ...promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals ...

Page 23: ...oader Positions 7 D469 1 WARNING Loader Safety 8 D468 2 DANGER Crushing Electrocution Falling Hazard 9 D471 1 WARNING Handling Bales 10 D470 1 DANGER Use ROPS Seatbelt Rear Ballast 11 03200347 REFLCTR SMV Sign 12 00776031 1 _________ Canister Operator s Manual 13 55580 1 _________ Sheet Decal includes two D516 Decals Note For Optional Quick Attach Device Only Supplied by Tractor Manufacturer Repla...

Page 24: ...SAFETY 4211 4211SS 01 11 Safety Section 1 20 2011 Alamo Group Inc SAFETY Decal Description Rhino Left P N 49696 Rhino Right P N 51448 MODEL NAME 4211 P N 50207 MODEL NAME 4211SS P N 50271 ...

Page 25: ...t tractor off and remove hydraulic pressure Never use hands to check for leaks Wear safety glasses oil impenetrable gloves and use cardboard to check for evidence of oil leaks If you suspect a leak remove the hose and have it tested at a dealer KEEP SHIELDS IN PLACE OVER HYDRAULIC COMPONENTS Do not operate equipment if shields are missing or if oil leaks exist Repair or replace hoses as needed to ...

Page 26: ...g transport for better visibility and to avoid overturns Keep bystanders 10 feet away when operating loader When parking or servicing unit lower bucket to the ground on level hard surface stop engine set parking brake place transmission in park Read and understand mounting instructions in the operator s manual before installing or detaching loader Do not remove bucket or attachment form detached l...

Page 27: ...shing Hazard To Avoid Serious Injury or Death Make sure attachment is securely attached to the loader See Operator s Manual for instructions Lock both levers down Make sure pins are adequately extended through slots at the bottom of the attachment bracket and the tapered side of pin is firmly seated against attachments slots Make sure the gap is not larger than 1 8 Tilt attachment down lower to gr...

Page 28: ...onnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery bef...

Page 29: ...Introduction Section 2 1 INTRODUCTION SECTION ...

Page 30: ...des a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this Loader during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as...

Page 31: ...Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm SG 30 Never walk or work under any raised boom or bucket The Boom could fall and cause serious bodily injury or death Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stand...

Page 32: ...ed for four wheel drive tractors They are intended to lift only loose materials that will fit in the bucket All cylinders are double acting Parking stands support loader so tractor can be driven in for quick attaching Front and rear and left and right are determined by the normal direction of travel the same as on your automobile ...

Page 33: ... tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Loader Model and Serial Numbers on ...

Page 34: ......

Page 35: ...Assembly Section 3 1 ASSEMBLY AND CONNECTING THE LOADER SECTION ...

Page 36: ...wear safety glasses when using a hammer to remove or install pins Always have a heavy attachment such as a bucket mounted on loader when it is removed from tractor It is important not to put excessive weight on parking stands with lift cylinder retraction Damage may result Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised Serious injury c...

Page 37: ...nd Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of the attachment and contact your dealer NEVER walk or work under or allow any person to be underneath a raised loader or attachment SL 15 Only mount the loader on a tractor that is listed on the mou...

Page 38: ...011 Alamo Group Inc ASSEMBLY Proper Rear Ballasting and Wheel Spacing Spread front wheels to maximum distance Spread rear wheels to maximum distance Add rear wheel weight rear ballast box or implement Make sure there is 25 of total weight on rear axle ...

Page 39: ...evis pin Inner tube of parking stand is now free to slide within outer tube Reinstall clevis pin and linch pin when parking stands are in operation position See Figure Asm L 0001 4 Remove lynch pins and hitch pins from mounting 5 Start tractor engine and release brakes Retract lift cylinders allowing parking stands to support weight of loader Drive tractor forward slightly so parking stands are fi...

Page 40: ...ctor apply brakes 5 Install hitch pins and linch pins into mounting 6 Remove linch pins and clevis pins from parking stands rotate stands into storage position and secure with clevis pins and linch pins Figure Asm L 0001 Attaching Pin on Bucket Always wear safety glasses when removing or installing buckets Always use a drift and hammer made of non sparking material a shot filled mallet is recommen...

Page 41: ...ttachment as shown 2 While driving the tractor ahead slowly to maintain contact with the attachment activate the lift cylinders to raise the loader until the quick attach engages under the attachment lip 3 Activate bucket cylinders to retract continuing to roll the attachment back completely 4 Use instructions listed in MAINTENANCE SECTION of this manual to check all hose and tubing connections to...

Page 42: ...stallation Only quick attach skid steer compatible attachments can be used with the quick attach device Pin on style attachments can be used on the loader but necessitate removal of the quick attach device and relocation of the bucket level indicator All references to left and right used in these instructions are as they would appear to the operator standing at the rear of the unit facing forward ...

Page 43: ...result in injury Always wear safety glasses when using a hammer to remove or install pins 1 Fasten quick attach device to lower boom arms and bucket tilt cylinders using 1 x 4 3 8 anti rotation pins 3 8 x 3 4 shoulder bolts and 3 8 lock nuts supplied with loader Figure Asm L 0014_B 2 Attach bucket leveling rod indicator supplied with loader to outside of right ear on quick attach as shown Figure A...

Page 44: ...pins must be firmly wedged against the surface of the slot at the bottom of the attachment bracket If the pins are not wedged securely in place the attachment may fall off resulting in possible severe crushing injury or death to the operator or bystander 4 Raise the loader and attachment to shoulder height By standing at the side of the loader inspect the connection between the quick hitch and att...

Page 45: ... ground Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to insure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of attachment and contact your dealer Do not use an attachment that is not securely attachment that is not securely attached to the quick hitch The attachment could fall resulting in severe crush...

Page 46: ......

Page 47: ...Operation Section 4 1 OPERATION SECTION ...

Page 48: ...ator must be familiar with the loader and tractor operation and all associated safety practices before operating the loader and tractor Proper operation of the loader as detailed in this manual will help ensure years of safe and satisfactory use of the loader READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and i...

Page 49: ...low rate 2900 PSI 16 5 GPM 2900 PSI 16 5 GPM Lift Capacity to maximum height 2150 lbs 2960 lbs Breakout force at pivot pin 6216 lbs 5790 lbs Rollback force at ground line 3410 lbs 3410 lbs Total weight with bucket approx 1825 lbs 1883 lbs Hydraulic system flow 16 5 GPM 16 5 GPM System pressure at rated flow 2900 PSI 2900 PSI A Maximum Lift Height at Pivot Pin 129 131 B Clearance with Bucket Dumped...

Page 50: ...found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety shoes safety glasses and...

Page 51: ...nd Tractor in a fatigued or bored mental state which impairs proper and safe operation SG 32 Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serio...

Page 52: ...d is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselve...

Page 53: ... operator resulting in serious injury or death Falling Object Protective Structure FOPS rated Cab may be obtained from the tractor dealer or other sources SL 02 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could ...

Page 54: ...turer s widest recommended settings to increase stability If 3 Point hitch counterweights are used they should be carried as low as possible at all times to maximize stability Effective counterbalance weight at rear axle of mounted rear equipment is determined by multiplying actual weight of equipment by 1 50 EXAMPLE Equipment weighing 800 pounds attached to tractor multiplied by 1 50 equals 1200 ...

Page 55: ...lace the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only SG 9 Before dismounting the tractor and loader lower the loader to the ground or onto solid support blocks Engage the loader valve travel lock to prevent inadvertent movement ...

Page 56: ...control Locate the engine throttle control Locate the brake pedals and the clutch Locate the parking brake Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other sa...

Page 57: ...ess the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SL 36 Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repai...

Page 58: ...il leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts a...

Page 59: ...r evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SG 15 The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features ...

Page 60: ...LIC LINE INSPECTION Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of bushings OPS L 0018_B Hydraulic Hoses BUCKET INSPECTION Ensure all pins are in place Ensu...

Page 61: ...lashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 ...

Page 62: ... in the Canister on the Loader All Safety Decals are in place and legible The Mounting frame bolts are in place and tight The Loader Arms are securely retained in frame mounts The Loader connection bolts pins are tight There are no cracks in Loader Arms or Mounts The Attachment pins are in place and secure The Bucket Quick Attach pins pass through the attachment The Bucket Quick Attach control lev...

Page 63: ... increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maxi...

Page 64: ...st will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and loader at s...

Page 65: ...e the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death SG 29 DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tracto...

Page 66: ...r lines Contact with electrical power lines can result in serious injury or electrocution If the loader attachment contacts a power line remain in the tractor seat until the power has been shut off Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution SL 09 Carry the loader and attachment low when transporting to reduce the potential of the trac...

Page 67: ...the ground Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of the attachment and contact your dealer NEVER walk or work under or allow any person to be underneath a raised loader or attachment SL 15 Do not operate the loader from the ground Operate th...

Page 68: ...ders SL 33 Operate the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the tractor Make sure you can clearly see bystanders ditches steep slopes drop offs overhead obstructions power lines and debris or obst...

Page 69: ... Do not raise the loader on a hillside Do not transport across a slope with a raised loader When the loader is raised the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over Tractor wheel contact with any wash out drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury ...

Page 70: ...g text and illustrations offer suggested loader and tractor operating techniques FILLING THE BUCKET Approach and enter the pile with a level bucket Loaders with 1 lever control ease lever back toward you to lift and roll back bucket With series valve prevent loader stall by not lifting and rolling back at the same time ...

Page 71: ...OPERATION 4211 4211SS 01 11 Operation Section 4 25 2011 Alamo Group Inc OPERATION Lift and roll back of bucket will increase efficiency because ...

Page 72: ... completely filled during each pass Maximum productivity is determined by the amount of material loaded in a given period of time Time is lost if two or more attempts are made to fill the bucket on each pass LIFTING THE LOAD When lifting the load keep the bucket positioned to avoid spillage Loader has mechanical self leveling of attachment in both raise and lower cycle Attachment can be adjusted b...

Page 73: ...or hood for maximum stability and visibility whether bucket is loaded or empty Use extreme care when operating loader on a slope keep bucket as low as possible This keeps center of gravity low and will provide maximum stability When transporting the load keep bucket as low as possible to avoid tipping in case a wheel drops in a rut ...

Page 74: ...roup Inc OPERATION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle Move tractor in as close as possible to side of vehicle then dump bucket LOWERING THE BUCKET After bucket is dumped back away from vehicle while lowering and rolling back bucket ...

Page 75: ... bucket level and put lift control in float position to permit bucket to float on working surface If hydraulic down pressure is exerted on bucket it will wear faster than normal Float will also prevent mixing of surface material with stockpile material Float position will reduce the chance of surface gouging when removing snow or other material ...

Page 76: ...caution when undercutting high banks Dirt slides can be dangerous Load from as low as possible for maximum efficiency Loader lift and breakaway capacity diminish as loading height is increased Side cutting is a good technique for cutting down a big pile If the pile sides are too high and liable to cause cave in use loader to break down the sides until a slot can be cut over the top ...

Page 77: ... Section 4 31 2011 Alamo Group Inc OPERATION Another method for large dirt piles is to build a ramp approach to the pile It is important to keep the bucket level when approaching a bank or pile This will help prevent gouging the work area ...

Page 78: ...k out cleanly With bucket level start a cut at notch approximately 2 inches deep Hold depth by feathering bucket control to adjust cutting lip up or down When front tires enter the notch adjust lift cylinder to maintain proper depth Make additional passes until desired depth is reached During each pass use only bucket control while working depth This will allow you to concentrate on controlling bu...

Page 79: ...run between pile and spreader Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes Also hold lift control forward so full weight of bucket is scraping ground Do not roll bucket over and attempt to backgrade This type of use can cause severe overloading of bucket cylinders when fully extended possibly causing bucket cylinder rods to become bent ...

Page 80: ...CKFILLING Approach pile with a level bucket Poor methods actually move no more dirt and make it more difficult to hold a level grade Do not use bucket in dumped position for bulldozing This method shown above will impose severe shock loadings on dump linkage bucket cylinder and tractor ...

Page 81: ...1SS 01 11 Operation Section 4 35 2011 Alamo Group Inc OPERATION Leave dirt in bucket Dumping on each pass wastes time Operate tractor at right angles to ditch Take as big a bite as tractor can handle without lugging down ...

Page 82: ...mended 2 Handling large heavy objects can be extremely dangerous due to Danger of tractor rolling over Danger of up ending tractor Danger of object rolling or sliding down loader arms onto operator 3 If you must perform above work protect yourself by Never lifting load higher than necessary to clear ground when moving Ballasting tractor rear to compensate for load Never lifting large objects with ...

Page 83: ...electrify entire tractor and electrocute kill operator Loader equipped with bale spear is designed to handle round bales up to 2000 pounds Load bale spear by approaching from round end to prevent cutting strings or puncturing plastic or net wrap Tilt bale spear upward to prevent bale from falling off of spear Keep bystanders 10 feet away from the tractor and loader while operating The bystanders c...

Page 84: ...start of the next season Store the loader in a clean dry place resting securely on parking stands at ground level Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the loader 10 Transporting the Tractor and Implement 8 3 Shutting Down the Implement Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower ...

Page 85: ... operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic ...

Page 86: ... as low as possible maintaining adequate ground clearance and visibility Reduce tractor ground speed when transporting a load Take extra care when traveling over rough terrain or on slopes OPS L 0011 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneou...

Page 87: ...triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning ...

Page 88: ...l be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizin...

Page 89: ...ral times to free system of air Cylinder leaks internally Replace seals Faulty relief valve tractor Clean and replace relief valve Loader chatters or Air leak in pump inlet line Check tighten or replace inlet line vibrates when raising or lowering Air in hydraulic system Cycle lift and bucket cylinders Oil level too low Add oil as required External leakage Damaged seals Remove leaking component re...

Page 90: ......

Page 91: ...Maintenance Section 5 1 MAINTENANCE SECTION ...

Page 92: ...permit anyone to modify or alter this Implement any of its components or any Implement function SG 8 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SL 36 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel a...

Page 93: ...s knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn SG 37 Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding SG 38 Nev...

Page 94: ...a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation Lubricate all grease fittings one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinders NOTE Fully retract bucket to a comfortable height to grease bucket loader boom joint Do not reach or stand under a raised loader or attachment withou...

Page 95: ...3 After every ten hours of operation check all hardware and tighten where required 4 Replace hoses immediately if they are damaged by a cut or scrape extruded at the fittings or leaking Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil Escaping hydraulic fluid under pressure can penetrate skin causing serious personal injury DO NOT u...

Page 96: ...s 1 Hold cylinder tube 13 stationary and pull wire ring 14 out through slot 2 Pull shaft 1 with all assembled parts out of cylinder tube 13 Note Resistance will be felt until piston seal 8 slides over wire retaining ring groove 3 Remove elastic locknut 12 from end of shaft and slide cylinder piston 10 and cylinder head 4 off shaft 4 Remove piston wear ring 11 piston seal 8 and o ring 7 from outsid...

Page 97: ...d piston seal 11 on piston o ring 7 and backup washer 6 on head and inside of cylinder tube 13 then carefully slide piston and head into cylinder tube 13 8 Insert wire retaining ring 14 into slot in cylinder tube 13 Apply pressure to wire ring to thread it into groove while turning cylinder head Note If cylinder has a countersunk hole hook end of retaining wire into hole and turn cylinder head 1 1...

Page 98: ...ce Section 5 8 2011 Alamo Group Inc MAINTENANCE 1 Store loader with attachment securely attached 2 Place dust caps on hydraulic quick couplers 3 Do not remove attachment from stored loader 4 Do not allow children to play on or around loader ...

Page 99: ...e the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used Th...

Page 100: ...MAINTENANCE 4211 4211SS 01 11 Maintenance Section 5 10 2011 Alamo Group Inc MAINTENANCE ...

Page 101: ...MAINTENANCE 4211 4211SS 01 11 Maintenance Section 5 11 2011 Alamo Group Inc MAINTENANCE ...

Page 102: ...charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO TH...

Page 103: ...ciently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and holes 3 Reduce speed when turning crossing slopes and on rough slick or muddy surfaces 4 Stay off slopes too steep for safe operation 5 Watch where you are going especially...

Page 104: ...4211 4211SS SOM 01 11 P N F 3753C Printed U S A 4211 4211SS LOADER ...

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