Stoll CompactLine FC 150 H Operating Instructions Manual Download Page 1

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3483230 B58FC1 0000000094 EN 002

Operating instructions

Front loader

CompactLine

Type FC: L, H, P

Status: 12/2018

Summary of Contents for CompactLine FC 150 H

Page 1: ...3483230 B58FC1 0000000094 EN 002 Operating instructions Front loader CompactLine Type FC L H P Status 12 2018...

Page 2: ...ne 49 0 53 44 20 145 and 146 Fax 49 0 53 44 20 183 E mail parts stoll germany com Copyright Wilhelm STOLL Maschinenfabrik GmbH Reproduction of these instructions both completely and in excerpts is onl...

Page 3: ...rational limits 10 2 7 Basic safety information 11 2 8 Danger zones 17 2 9 Safety equipment 17 2 10 Adhesive safety label 18 2 11 Personnel requirements 21 2 12 Behaviour in case of emergency 22 2 12...

Page 4: ...hydraulic couplings 55 6 3 1 Operating the plug in coupling 55 6 4 Operating the implement locking mechanism 55 6 4 1 Operating the mechanical implement locking mechanism on skid steer change frames 5...

Page 5: ...8 3 Repairs 82 9 Decommissioning 83 9 1 Temporary decommissioning 83 9 2 Recommissioning 84 9 3 Final decommissioning and disposal 84 10 Spare parts and customer service 85 10 1 Spare parts 85 10 2 C...

Page 6: ...on spare parts for the tractor specific mounting parts and equipment Operating instructions of the front loader These operating instructions describe the safe use of the front loader from the initial...

Page 7: ...ide of the left bar at the rear or on the right pillar of the front loader Fig 1 Rating plate on the front loader Legend 1 Type of the front loader e g CompactLine FC 350 2 Weight 3 Serial number 4 Ye...

Page 8: ...essional work The legal regulations for accident prevention The legal regulations for health and environmental protection The national regulations that apply in the country of the operator user of the...

Page 9: ...representation rules and elements apply 1 8 Nomenclature of the footer The footer consists of the following parameters Fig 2 Nomenclature of the footer Legend 1 Document number order number 2 Type of...

Page 10: ...n related and are designed according to the following principle DANGER Type and source of danger Explanation of the type and source of danger Measures to prevent the danger 2 3 Danger grading of warni...

Page 11: ...wering guard The front loader and its implements must not be operated simultaneously with other hydraulic equipment on the tractor Proper use also includes reading and observing the operating instruct...

Page 12: ...ing and injury due to accidental movements of the tractor the front loader and the implements Instruct unauthorised persons to exit the danger and action area of the machine Assistance from a second p...

Page 13: ...e schedule There is lethal danger due to power surges when touching live machine parts e g due to short circuits in the on board network of the tractor Installation and service tasks on the electrical...

Page 14: ...ury when lifting and handling heavy machine parts as well as bulky components of the front loader Heavy and bulky machine parts may only be lifted with the assistance of a second person Avoid back inj...

Page 15: ...d before beginning work There is lethal danger and a risk of explosion during excavation work due to collision with cables buried in the ground Before performing excavation work ensure that there are...

Page 16: ...er raised high and fully loaded Observe and comply with the maximum load of the tractor Always use sufficient counterweights at the rear of the tractor In case of instability or tipping lower the fron...

Page 17: ...grabber for bales or pallet fork for pallets Lift pallets or bales one at a time Never stack several loads on top of each other since the top load could fall down on the driver s seat Compensate for...

Page 18: ...nd right height of the tractor with the front loader raised as far as it goes incl implement Front and rear half the height of the tractor with the front loader raised as far as it goes incl implement...

Page 19: ...y figure Legend 1 Mounting and dismounting aid for the front loader on the right side 2 Safety instructions in the tractor driver s cab 3 Safety instructions on the left and right lifting arm 4 Mounti...

Page 20: ...esponds to the positions on the front loader see Position of the safety sticker on the front loader Fig 5 Safety sticker 3449070c 3377220a 1a 1a 1b 1b 1e 1e 1f 1f 1g 1g 1c 1c 1d 1d 3a 3a 3b 3b 2a 2a 2...

Page 21: ...not stand in the working area of the front loader 2f Keep a safe distance away from electrical lines 2g Keep a distance of at least 4 m from electrical high voltage lines 2h Do not stand under the rai...

Page 22: ...nsibility Operators are responsible for the proper operation of the front loader instruct qualified personnel on how to handle the front loader ensure regular inspection and service of the front loade...

Page 23: ...rofessional help arrives 2 12 2 Behaviour in case of flashovers from electrical power lines In the vicinity of electrical power lines flashovers can happen quickly that cause high electrical voltage o...

Page 24: ...rame 3 Implement cylinder hydraulic cylinder for dumping and scooping 4 Hydraulic tubes 5 Cross tube 6 Implement e g bucket 7 Parking supports 8 Lifting cylinder hydraulic cylinder for lifting and low...

Page 25: ...c tubes 5 Cross tube 6 Lever mechanism dumping scooping 7 Implement locking mechanism 8 Skid steer change frame implement support 9 Parking supports 10 Indicator for implement position 11 Lifting cyli...

Page 26: ...mping and scooping 6 Hydraulic tubes 7 Cross tube 8 Lever mechanism dumping scooping 9 Implement locking mechanism 10 Skid steer change frame implement support 11 Parking supports 12 Indicator for imp...

Page 27: ...aders consists of the following components Fig 9 Additional equipment for L H and P front loaders exemplary figure Legend 1 Hydraulic valve for the 3rd control circuit 2 Socket for electrical connecti...

Page 28: ...ment Parallel motion mechanical Change frame Skid Steer Euro Implement locking mechanism mechanical Hydraulic and electrical couplings 4 Plug in couplings 7 pin electrical plug connection Additional f...

Page 29: ...uctions for the mounting kit Observe the regulations for the registration of the changed empty weight in the vehicle documents for the tractor The assembly of the mounting kit may only be performed by...

Page 30: ...for mounting implements complying with the Euro standard The implement cylinder serves to swivel the change frame around its pivot point Fig 11 Skid steer change frame Legend 1 Implement cylinder 2 To...

Page 31: ...e g eyes Always depressurize the hydraulic system before any coupling procedures Clean the couplings on a regular basis The tractor and front loader are connected with 4 hydraulic lines which can be...

Page 32: ...ounting part for the tractor They are connected to the hydraulic valve either directly or with hose lines Bushings and plugs for the plug in couplings are equipped with coloured caps to facilitate ass...

Page 33: ...e serious injury to persons standing in the surrounding area Only actuate the implement locking mechanism when the implement is set down on the ground or on a secure rack Always check that the impleme...

Page 34: ...nism is closed with the lever The locking hooks then engage with the lug on the implement Doe not raise the front load higher than 1 5 m until proper locking of the implement locking mechanism has bee...

Page 35: ...he load as you are lifting Do not lift the load when reversing Compensate for the increased angle on front loaders without parallel motion when lifting by dumping with the implement WARNING Risk of in...

Page 36: ...P Lowering The 2 lifting cylinders are retracted and thus lower the lifting arm and the implement Without parallel motion the angle between the lifting arm and the implement remains constant so that t...

Page 37: ...implement scoops Dumping The 2 implement cylinders are extended and thus swivel the implement downwards The load is dumped out Fig 21 Scooping function Legend 1 Implement cylinders on the left and ri...

Page 38: ...cidents The activation of the float position must be ruled out through the assembly on L and H front loaders If this is not the case work with the front loader must be stopped immediately and the spec...

Page 39: ...on triangle or the lifting arm When dumping or scooping the rod moves in the lug When the implement is in horizontal position the bend of the rod is resting in the lug 4 5 Parallel motion P With the p...

Page 40: ...is off the anti lowering guard is deactivated In this case there may not be any one standing in the working area of the front loader see 2 8 Danger zones When the anti lowering guard is activated the...

Page 41: ...plement The 4th control circuit is actuated using button B on the operating lever see 6 1 2 Tractor s own operating lever Mark the hydraulic couplings on the front loader and implements appropriately...

Page 42: ...r and more comfortable driving with a mounted front loader during transport and when driving on roads A piston accumulator is installed in front of the cross tube for this purpose which absorbs impact...

Page 43: ...ations on the tractor Hydraulic oil Is there enough oil Operating instructions of the tractor Is the front axle turned off Is the shut off valve of the front power lift closed Is the pressure of the t...

Page 44: ...erious damage Couple the brake pedal in the tractor before using the front loader The divided brake pedal serve to support the steering of the tractor and can brake the respective wheels on each side...

Page 45: ...nt measure to increase the stability is the addition of counterweights or rear weights which is strongly recommended for all front loader work If operation with a rear weight is not possible the stabi...

Page 46: ...Remark The maximum permissible load is the maximum load that can be safely lifted by the hydraulic system This can be limited by the shape or the density of the load If several different implements a...

Page 47: ...t loader locking mechanism Pull out both of the locking pins 2 Slowly drive the tractor centrally in the lifting arm until the catch hooks of the mounting part are a few centimetres away from the pin...

Page 48: ...ounting parts use the lifting function until the front loader catch hooks enclose the sockets in the mounting part and the locking holes in the front loader are aligned with the locking holes in the m...

Page 49: ...nect the hydraulic lines 5 Connect the electric cables 6 Start the tractor 7 Align the front loader pillars Use the lifting lowering dumping and scooping functions until the front loader pillars are a...

Page 50: ...tandstill to warm up the control unit Only use the lifting and lowering functions after the warm up phase WARNING Possible risk of injury due to the implement tipping over On L and H front loaders the...

Page 51: ...see Fig 38 and 2 operating levers see Fig 39 The symbols marked in red are also found on the operating lever in the tractor If they are missing you must affix such symbols according to DIN EN 12525 to...

Page 52: ...uxiliary control units of the tractor with hose lines swapping of the hose lines can result in incorrect assignment of the functions on the operating lever This can result in unexpected movements and...

Page 53: ...loader and as an option 2 micro buttons on the sides for tractor functions Moreover the Base Control also has a locking function e g for driving on roads When the locking function is activated it is n...

Page 54: ...o longer visible The operating lever is locked and cannot be moved Unlocking the operating lever Pull out the locking bolt until the red mark is visible The operating lever is unlocked and can be move...

Page 55: ...cking strut congruently with one of the holes in the parking support To do so you may have to slight lift the parking support again 4 Insert the locking pin through the parking support and the locking...

Page 56: ...plement locking mechanism on skid steer change frames WARNING Risk of injury due to implements falling down The implement may fall down if the implement locking mechanism is open or not locked correct...

Page 57: ...en the opened and locked position The implement is now already connected to the change frame but the locking mechanism is not secured yet and can open by itself 3 Locking mechanism completely closed T...

Page 58: ...d down 2 Move the actuation lever further towards the implement causing the implement locking mechanism to be secured The implement locking mechanism is closed Checking the implement locking mechanism...

Page 59: ...ont loader close to the ground and actuate the dumping function or Press the implement with the tip on the ground When locked correctly the implement remains on the change frame The implement locking...

Page 60: ...he handle with one hand and grab it in the middle Opening the implement locking mechanism 1 Pull out the handle turn it slightly towards the tractor and let it go again to lock the handle 2 Do the sam...

Page 61: ...uncontrollably and can lead to serious injuries and damage Observe the maximum load of the front loader see 11 Technical specifications Always use sufficient counterweights at the rear of the tractor...

Page 62: ...ack Always check that the implement is correctly locked CAUTION Risk of crushing due to spring tension There is spring tension on the handle of the implement locking mechanism which closes the locking...

Page 63: ...scooping function and drive forward a bit at the same time until the top implement support of the change frame has hooked into the mounting pockets of the implement and the stop plate of the change fr...

Page 64: ...implement locking mechanism on Euro change frames WARNING Risk of injury due to implements falling down The implement may fall down if the implement locking mechanism is open or not locked correctly T...

Page 65: ...the change frame 6 Use the scooping function and drive forward a bit at the same time until the stops of the change frame are resting on the back of the implement and the eyelets of the implement are...

Page 66: ...nts with manual PinON implement locking mechanism WARNING Risk of injury due to implements falling down The implement may fall down if the implement locking mechanism is open or not locked correctly T...

Page 67: ...ader in the top pin holes With the help of another person swivel the implement so that the holes of the implement and of the hydraulic cylinders are aligned Insert the pins in the pin holes from the o...

Page 68: ...cking mechanism on skid steer and Euro change frames Putting down the implement 1 Position the implement horizontally and lower the front loader until it is just above the ground Do not lower the fron...

Page 69: ...g function until the implement support of the change frame is underneath the mounting pockets of the implement 7 Slowly drive the tractor away in reverse 8 If applicable cover the implement with a pro...

Page 70: ...wer the front loader all the way to the ground otherwise the connection pins are blocked and cannot be pulled out 2 Switch off the tractor Apply the parking brake Stop the engine Depressurize the hydr...

Page 71: ...work with bucket implements Level only with the front edge of the bucket Maintain a maximum angle of 45 between the bottom edge of the bucket and the ground Only drive in reverse with the bucket in t...

Page 72: ...up the control unit Only use the lifting and lowering functions after the warm up phase WARNING Risk of accident due to raised front loader When driving on roads the tractor with the raised front loa...

Page 73: ...ating lever see 6 1 3 STOLL Base Control in the zero position The road operation lock is activated Accidental actuation of the front loader is no longer possible 6 7 2 Passing through low clearances W...

Page 74: ...park the tractor with the front loader Parking the tractor with the front loader 1 Lower the front loader to the ground 2 Switch off the tractor Apply the parking brake Stop the engine 3 Depressurize...

Page 75: ...s the hydraulic oil clean and free of moisture You may need to change the oil and filter Install an additional filter in the hydraulic system if necessary Are the hoses and connections mounted correct...

Page 76: ...replace defective cylinders Pressure relief valve is set incorrectly Check the setting of the pressure relief valve Internal leakage in the control block Check the control block replace if necessary O...

Page 77: ...r was lowered too fast by gravity This causes a vacuum in the hydraulic system Increase the engine speed in order to deliver enough oil With the implement lowered continue actuating the lowering funct...

Page 78: ...to hydraulic fluids under high pressure Even when the tractor is switched off or the front loader has been removed the hydraulic system can still be under pressure If the service work is not carried o...

Page 79: ...eal materials Clean the front loader with water and a mild cleaning agent Lubricated surfaces of the front loader must be re greased after cleaning 8 1 1 Lubrication points Lubrication points on the c...

Page 80: ...NG Lubrication points on L H and P front loaders The L front loader has 6 lubrication points on each side Fig 79 L lubrication points The H front loader has 8 lubrication points on each side Fig 80 Lu...

Page 81: ...visible defects repaired by trained qualified personnel Observe additional documentation e g for implements for other service tasks To ensure proper operating condition of the front loader the defined...

Page 82: ...ont loader has been removed the hydraulic system can still be under pressure Hydraulic fluid can escape under high pressure and cause personal injury Depressurize the hydraulic system before performin...

Page 83: ...by repair work carried out incorrectly Repair work carried out incorrectly can impair the safety of the front loader and can lead to serious accidents and injuries Repair work should only be performed...

Page 84: ...Operating the parking supports 4 Release the front loader locking mechanism on both sides see 5 4 Mounting the front loader 5 Start the tractor 6 Lower the front loader until the feet of the parking s...

Page 85: ...all of the front loader functions The front loader is ready for operation 9 3 Final decommissioning and disposal NOTICE Environmental damage due to improper disposal The front loader contains operati...

Page 86: ...rts and fitting accessories are listed in separate spare part lists Download spare part lists at www stoll germany com Order information for safety stickers 10 2 Customer service For further questions...

Page 87: ...the lifting arm pivot point to the implement pivot point 3 Mathematically determined lifting force in the implement pivot point with hydraulic pressure at 170 bar lifting arm in completely lowered po...

Page 88: ...33 98 155 114 M14 148 109 195 144 229 169 M14x1 5 159 117 209 154 244 180 M16 230 170 302 223 354 261 M16x1 5 244 180 320 236 374 276 M18 329 243 421 311 492 363 M18x2 348 257 443 327 519 383 M18x1 5...

Page 89: ...Legend A Front loader B Implement F1 4th control circuit optional F2 3rd control circuit optional F3 Comfort Drive optional P Tractor pressure Z Ignition 1 Left 2 Right B1 A1 A2 B2 A2 A1 C2 C1 B2 A2 A...

Page 90: ...er lifting arm are shown in simplified form as they may vary depending on the type of front loader Fig 87 Electric circuit diagram Legend Q1 3rd control circuit Q2 4th control circuit A Buttons on the...

Page 91: ...ent The maximum equipment for L H and P front loaders is shown The designations Q1 to Q2 correspond to the designations in the electric circuit diagram see 11 5 Electric circuit diagram Fig 88 Arrange...

Page 92: ...roduced according to Annexe VII A of Directive 2006 42 EC and is the responsibility of the development manager at Wilhelm STOLL Maschinenfabrik GmbH Bahnhofstrasse 21 D 38268 Lengede Designation Front...

Page 93: ...hinery Basic terms General principles for design for the safety of machinery General principles for design Risk assessment and risk reduction DIN EN ISO 13849 1 2016 06 Safety of machinery Safety rela...

Page 94: ...on roads 71 Dumping 36 E EC conformity 9 Electrical dangers 12 Equipment variations 27 Euro change frame 29 F Faults 74 Float position 37 Foreseeable misuse 10 G Gas hydraulic Comfort Drive 41 H Hydr...

Page 95: ...84 Repairs 77 82 S Safety and warning notices 9 Safety stickers 18 Scooping 36 Service intervals 81 SMS change frame 29 Spare parts 85 Structure of H front loaders 24 Structure of L front loaders 23...

Page 96: ...number here Wilhelm STOLL Maschinenfabrik GmbH STOLL on the Internet PO box 1181 38266 Lengede www stoll germany com Bahnhofstr 21 38268 Lengede www facebook com STOLLFrontloader Phone 49 0 53 44 20 0...

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