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Rhin-O-Tuff KF-50, Instruction Manual

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Rhin-O-Tuff KF-50 Instruction Manual Download Page 3

KF-50-OTM Instruction Book KF-50 Issue 1 

Page 2                                                  KF-50 Patent Pending 

 
 
 
 

There are helpful accessories and other modules to benefit your binding 

station. These are just a few of our many accessories and modules. Please visit 
us at 

www.RHIN-O-TUFF.com

 to see the complete line of punching and binding 

equipment. 
 
HD-4170 Coil Inserter 
The HD-4170 "Rhin-O-Roll" Coil Inserter Module has 12" dual powered 
adjustable rollers for easier more accurate coil insertion. It has gauges for book 
thickness and coil sizing. The HD 4170 can be used as a stand-
alone production coil inserter or it can be attached on any OD or 
HD Series punch (except the HD-7500 and horizontals). All 
pitches and diameters can be inserted using it. The HD 4170 
comes with a crimper pliers holder and pliers. 
 
HD-e4100 Economical Coil Inserter 
he HD-e4100 uses the unique Rhin-O-Roll gripping roller along 
with an adjustable lower roller for faster and more accurate coil 
insertion. Shown in the stand-alone configuration, it also can be 
mounted as a module to any vertical punch. 
 

 

 
HD-4101 EZ Coil Book Former 
The HD 4101 forms the spine of your book for EZ-Coil Insertion of 6MM to 50MM 
Coil. Up to 14" (356mm) binding edge capacity for any size. 
Attachable to HD-e4100 Coil Inserter: The HD-4102 Docking 
Station Links the HD-e4100 Coil Inserter with the HD-4101 
Book Former, Providing Controlled EZ-Coil Insertion with 
larger coil sizes up to 50MM. The HD-4104 Coil Chute Keeps 
the coil tangle free. 
 
 
 
PC-248 Punch & Electric Coil Insertion System 
The first fully featured Manual Punch and Electric Coil Inserter 
with Heavy Duty Features at an affordable price. Offers 
significant productivity gains through operator driven common 
sense solutions. 
 
 

Summary of Contents for KF-50

Page 1: ...Instruction Manual Provided By http www MyBinding com http www MyBindingBlog com Rhin O Tuff KF 50 Plastic Coil Crimper ...

Page 2: ...rienced at crimping coil An in depth look at the set up procedures necessary to achieve maximum results follows See Figure A The KF 50 Krimp Fast Coil Crimper can attach to the right side of the HD 4170 Heavy Duty Coil Inserter Module 1 and the PC 248 Punch and Electric Coiling System 2 The KF 50e41 can attach to the right side of the HD e4100 3 The KF 50KB is the Stand Alone Version that comes pr...

Page 3: ...rs holder and pliers HD e4100 Economical Coil Inserter he HD e4100 uses the unique Rhin O Roll gripping roller along with an adjustable lower roller for faster and more accurate coil insertion Shown in the stand alone configuration it also can be mounted as a module to any vertical punch HD 4101 EZ Coil Book Former The HD 4101 forms the spine of your book for EZ Coil Insertion of 6MM to 50MM Coil ...

Page 4: ...stalled Please go to Chapter 3 8 2 2 KF 50 Mounted to a HD 4170 or PC 248 8 2 3 KF 50e41 Mounted to a HD e4100 10 3 Operation 12 3 1 Key Items Over View 12 3 2 Set Crimper to Coil Size 13 3 3 Crimp Knob Final Adjustments and Crimping 15 Warranty Registration Card Information Please fill this out immediately and mail in Product registration is important to establish trouble free warranty repair of ...

Page 5: ... protection to an operator Follow the guidelines below while installing operating and maintaining your machine Keep fingers out of Anvil Clamp and Cut area Watch for the safety Symbol within this manual Correct machine setup is important for user safety and machine longevity Special Note This manual covers the Setup and Operation of the KF 50 and KF 50KB For operation of the HD 4170 HD e4100 and P...

Page 6: ...Continue to the next paragraph Fig B See Fig C Place the short leg of the Book End Stop 1 into the hole located on the right side of the crimper box 8 Loosen the rear 2 winged Finger Screw 9 to allow the Book End Stop to pass and then tighten the Finger Screw onto the Book End Stop Orient as shown Fine adjustment will be made later in this manual Flip over and replace the longer Front Coil Guide 2...

Page 7: ... 50 and KF 50e41 See Figure D The KF 50 and KF 50e41 came partially assembled to protect items from damage during shipment Locate the following items supplied in the shipping kit 1 Book End Stop 2 Front Coil Guide 3 Rear Coil Guide 4 Coil Guide Support 5 Coil Guide Clamp Screw 6 Supplied Allen Wrench that fits screw 7 Fig D ...

Page 8: ...e Book End Stop to pass and then tighten the Finger Screw onto the Book End Stop Orient as shown Fine adjustment will be made later in this manual Loosen screw 7 several turns or 1 8 as shown Hold and align the Front Coil Guide 2 to the Coil Guide Support 4 as shown Hold and align the Rear Coil Guide 4 to the top of the Front Coil Guide 2 as shown Fasten these three items together with the Coil Gu...

Page 9: ...bly Coil Guides into the slot in the main body of the KF 50 Crimper and tighten screw The KF 50 will look like the various views below Fig F 2 Installation 2 1 KF 50KB The KF 50KB is pre installed Please go to Chapter 3 2 2 KF 50 Mounted to a HD 4170 or PC 248 See Fig G The KF 50 Mounting procedure is identical for both HD 4170 and PC 248 The KB 50 is mounted to the front right of both machines an...

Page 10: ...ong side the coiler so that the 3 3 4 screw now protruding out of the left side of the KF 50 inserts into the available hole left over from the previous step in Fig H Keep the KF 50 level to the top of the coiler You will notice that the KF 50 will position itself over the single screw head in the coiler from previous step in Fig H balloon 4 Tighten the 3 3 4 screw 4 with the Allen Wrench provided...

Page 11: ...ocate where the Separator Rod was located 2 See Fig K balloon 6 for the correct final orientation of the Book Former Center the Book Former over the two available holes 7 replace only the right end screws and tighten Continue past Fig K to the next step for the left end screw Prior to Serial Number 1E01040 the second mount hole was not added Call Technical Support at 1 800 390 5782 for the HD e410...

Page 12: ...eft over from the previous step in Fig L Keep the KF 50 level to the top of the coiler You will notice that the KF 50 will position itself over the single screw head in the coiler from previous step in Fig L balloon 2 3 Tighten the 3 3 4 screw 4 with the Allen Wrench provided Note the arrow position for balloon 5 From the shipping kit locate the small Allen Wrench At the position of arrow 5 there ...

Page 13: ...1 Key Items Over View In Fig M are the names of the key items used in the Operation portion of this manual Refer back to this figure as needed Fig M Important Notice ALWAYS keep the Crimp Anvil Lock TIGHTENED while crimping Failure to do so will cause premature wear to these mechanisms ...

Page 14: ...heel 6 as shown Rotate the Crimp Knob 7 either direction 180 degrees this will carry the Coil Cut Clamp Wheels 8 until they drop back into the detent position 180 degrees from the start of your turn Tip To change sizes quickly PULL the Anvil Clamp Adjuster Knob OUT FULLY 4 then quickly rotate the Crimp Handle to the next detent release Anvil Clamp Adjuster Knob Go to the next step Fig N 3 2 3 See ...

Page 15: ... 3 2 4 See Fig R Be sure to tighten the Coil Guide Clamp 1 Place you book into the crimper so that the first coil that exits the book rests between the Crimp Anvil and Coil Clamp Wheel 2 as shown Loosen the Book End Clamp 3 turn and adjust the Book End Stop against the book 4 Tighten Book End Clamp 3 Fig R ...

Page 16: ...he Handle may be changed to the operator s preference Fig S 3 3 2 See Fig T Now that setup is complete production crimping may begin Simply load your book and crimp by pressing down counter clockwise on the Crimping Handle Rotate your book around to crimp the opposite end Refer back to Fig P as minor adjustments to the setup may be necessary if the crimp isn t just right A perfect crimp will squee...

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