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INSTALLATION – SOLAR COLLECTOR 

35 

LATITUDE OF SOME AUSTRALIAN CITIES 

 

Adelaide 

35°S 

Cairns 

17°S 

Hobart 

42°S 

Port Hedland 

20°S 

Alice Springs 

24°S 

Canberra 

35°S 

Mildura 

34°S 

Rockhampton 

24°S 

Brisbane 

27°S 

Darwin 

12°S 

Melbourne 

38°S 

Sydney 

34°S 

Broken Hill 

31°S 

Geraldton 

28°S 

Perth 

32°S 

Townsville 

19°S 

 

PIPE LENGTHS 

The solar hot and solar cold pipes between the solar storage tank and the solar collectors shall: 

 

be of bendable grade or hard drawn copper tube, or annealed copper tube. 

Annealed copper tubing shall not be joined using olive compression fittings. 

Note:

 When annealed copper pipe is used in the collector circuit, then a suitable length of bendable grade 

or hard drawn copper pipe is to be brazed to the end of the collector circuit pipe work at the connection 
points where a copper or brass olive and compression nut is used. This requirement is to ensure there is 
minimum risk of pipe movement where the copper or brass olive and compression nut seal the connection 
at the fitting, so leaks will not occur. 

 

have a continuous fall from the solar collectors to the solar storage tank of a minimum 5° (1 in 10 grade) 
and be of a design to ensure complete drain back of the closed circuit fluid. 

Care must be taken to ensure the pipe work maintains a continuous fall over the life of the installation. 
Pipe work should be fixed at regular intervals to assist in maintaining this requirement. Particular care is 
to be taken when annealed copper tube is used to ensure this requirement is met. 

 

not exceed the maximum recommended length as specified in the table. 

 

Maximum recommended total combined pipe length (solar hot + solar cold) 

and number of 90° bends 

Pipe Size 

1 or 2 Collectors 

Pipe Length 

90° Bends 

DN15 

30 metres 

15 

For each additional 90° bend, reduce the maximum total pipe length by 0.5 metres. 
For each additional metre of pipe length, reduce the number of 90° bends by two. 
Note: One 90° elbow is equal to two 90° bends. 

 
It is essential for these requirements to be followed for the system to operate correctly and efficiently. Solar 
pipe work which is oversized, or does not have the correct fall, or is too long can result in the drain back system 
not operating effectively. 
 

Notes: 

 

It is important to connect the solar hot and solar cold pipes to the correct connections at the solar collectors 
and at the solar storage tank. 

 

The solar cold pipe connects to the bottom of the solar collector array and may connect to either the left 
or  right  hand  side.  The  solar  hot  pipe  must  connect  to  the  top  of  the  solar  collector  array  diagonally 
opposite to the solar cold pipe connection. The solar hot outlet connection is to be the highest point of the 
system. 

The lowest corner of the solar collector installation in a closed circuit system, which is where the solar cold 
pipe  connects  to  the  collector  array,  should  be  the  corner  closest  to  the  solar  storage  tank.  This  will 
maximise the gradient for the continuous fall of the solar cold pipe, by providing a shorter lateral distance 
for the vertical fall of pipe work. 

 

The  hot  sensor  connection  is  at  the  top  of  the  solar  collector  array,  directly  above  the  solar  cold  inlet 
connection for this closed circuit system. 

 

Refer to 

“Warning: Plumber – Be Aware”

 on page 37. 

Summary of Contents for Solar Premier Loline 590160

Page 1: ...r Owner s Guide and Installation Instructions Solar Premier Loline 590160 Storage Tank WARNING Plumber Be Aware Use copper pipe ONLY Plastic pipe MUST NOT be used It is a requirement of a solar water...

Page 2: ...e work as high temperature closed circuit fluid can flow from the solar collectors to the solar storage tank and also reduce pipe heat losses The highest point of the solar hot and solar cold pipes mu...

Page 3: ...1 Installation Solar Collector 33 Connections Plumbing 39 Connections Electrical 44 Commissioning 47 Draining The Water Heater 60 Warranty 62 Warning Upon completion of the installation and commission...

Page 4: ...n For information relating to the function and operation of the in series water heater refer to the Owners Guide and Installation Instructions supplied with the water heater SOLAR OPERATION The Rheem...

Page 5: ...storage tank During periods of low solar energy gain the continuous flow in series gas booster will boost the water temperature automatically to its preset outlet temperature setting or to the temper...

Page 6: ...xposed pipe work or fittings connecting the solar storage tank and the solar collectors as this may result in a burn injury Very high temperature closed circuit fluid can be generated by the solar col...

Page 7: ...TER COLLECTION SYSTEM If the solar collectors and solar pipe work are installed on a section of roof which is part of a rainwater runoff collection system then it is recommended this section of roof a...

Page 8: ...er Switch off the electrical supply to the solar storage tank and to the in series gas booster at the power outlets if there is no risk of freezing conditions occurring refer to the notes below Close...

Page 9: ...ATER IS INSTALLED CORRECTLY Installation requirements are shown on pages 21 to 32 The water heater must be installed by a qualified person and in accordance with the installation instructions and in c...

Page 10: ...area or you are not sure of your water chemistry have your water checked against the conditions described on pages 14 to 16 HOW LONG WILL THE WATER HEATER LAST The water heater is supported by a manuf...

Page 11: ...ing Exercise care to avoid any splashing of water as water discharged from the drain line will be hot Stand clear of the drain line s point of discharge when operating the valve s lever Operate the ea...

Page 12: ...ake some time to reheat the water by solar gain If this solar storage tank is installed with an integrated or remotely installed Rheem in series continuous flow gas booster then for the booster s safe...

Page 13: ...ontrol valve is fitted to the cold water line to the water heater The expansion control valve may discharge a small quantity of water from its drain line during the heating period instead of the tempe...

Page 14: ...heater is only covered by the Rheem warranty when the total dissolved solids TDS content in the water is less than 2500 mg L and when the correct colour coded anode is used If an incorrect colour code...

Page 15: ...which are connected to the hot water supply The hydrogen which is highly flammable should be vented safely by opening a hot tap and allowing the water to flow There should be no smoking or naked flame...

Page 16: ...SI 1 0 gas booster copper heat exchanger Saturation Index SI 0 4 if an expansion control valve is not fitted temperature pressure relief valve water heater cylinder Saturation Index SI 0 8 gas booste...

Page 17: ...while the heat exchanger warms up This is both an energy and water saving feature of this water heater Once the heat exchanger has warmed up the hot water flow will increase and remain at normal flow...

Page 18: ...ore hot water than you think Is one outlet especially the shower using more hot water than you think Very often it is not realised the amount of hot water used particularly when showering Carefully re...

Page 19: ...heater is cold then stops until water reheats The water heater must be switched off at the isolating switch or switchboard Phone Rheem Service or their nearest Accredited Service Agent to arrange for...

Page 20: ...ning of hot water usage Should you at any time feel your energy bill is higher than expected we suggest you check the following points Is the relief valve running excessively Refer to Temperature Pres...

Page 21: ...out must be performed by appropriately qualified tradespeople or be suitably supervised for trades assistant duties Every care must be taken to protect and warn occupants of the building and the publi...

Page 22: ...suitable type of remotely installed in series continuous flow or storage booster If the in series water heater is other than a Rheem continuous flow 874820 or 874826 in series gas booster then the re...

Page 23: ...ollectors for the system to operate correctly Note It is important for the solar storage tank to be orientated vertically upright in order for the falling film of closed circuit fluid to operate effic...

Page 24: ...lve not supplied with the water heater In series gas booster only solar storage tank has no minimum mains supply pressure requirements TANK WATER SUPPLY If the water heater is supplied with water from...

Page 25: ...If the solar collectors are to be installed on a section of roof which is part of a rainwater runoff collection system then it is recommended this section of roof and its gutter be isolated from the r...

Page 26: ...ation in either supply between the hot water inlet and the cold water inlet of no less than 15 when used with a continuous flow water heater Refer to the specifications of the temperature limiting dev...

Page 27: ...m 874 model can satisfy this AS 3498 requirement provided it is energised and the booster preset outlet temperature setting is 70 C or higher If the in series water heater is a storage water heater to...

Page 28: ...n withstand temperatures of 20 C before it may freeze Solar Circuit To offer protection against freeze damage the solar circuit must be installed with a continuous fall of a minimum 5 1 in 10 grade in...

Page 29: ...inder of the water heater is only covered by the Rheem warranty when the total dissolved solids TDS content in the water is less than 2500 mg L and when the correct colour coded anode is used If an in...

Page 30: ...in the model number of the gas booster e g 874820 NF J to denote gas type F Frost protection J Joey Grey jacket colour Technical data is subject to change 160 SOLAR STORAGE TANKS IMENSIONS SK7992 11 1...

Page 31: ...g POWER SUPPLY CORD All electrical work must be carried out by a licenced tradesperson Power outlet must be earthed weatherproof COLD WATER CONNECTION Cold water connection must comply with local regu...

Page 32: ...ER SOLAR MONITOR BASE Level stable impervious base designed to avoid ponding FLUE OUTLET Clearances must comply with AS 5601 or AS NZS 5601 1 as applicable under local regulations WALL BRACKET CABLE T...

Page 33: ...area required for solar collectors 2 solar collectors 2 3 m wide x 2 0 m deep Weight full up to 82 kg approx 1 solar collector 1 2 m wide x 2 0 m deep Weight full up to 42 kg approx In addition to th...

Page 34: ...0 from the horizontal for a closed circuit drain back system The solar collectors when installed with the supplied mounting system are suitable for installations with an inclination of up to 45 Where...

Page 35: ...ed the maximum recommended length as specified in the table Maximum recommended total combined pipe length solar hot solar cold and number of 90 bends Pipe Size 1 or 2 Collectors Pipe Length 90 Bends...

Page 36: ...k will not circulate closed circuit fluid through heights greater than 7 5 m and solar gain will not be achieved An additional or auxiliary pump cannot be added to this system nor can the pump supplie...

Page 37: ...cold pipes must be where they connect to the solar collectors There MUST BE a continuous fall of a minimum 5 1 in 10 grade in the pipe work from the solar collectors to the solar storage tank for effi...

Page 38: ...r collectors and solar hot and solar cold pipes are installed prior to the solar storage tank such as on a building site Collector Circuit Warning The pressure applied to the collector circuit during...

Page 39: ...be installed as part of a circulated hot water flow and return system in a building The benefits of solar gain will be significantly reduced If a circulated flow and return system is required refer to...

Page 40: ...NTEGRATED An insulated DN15 preformed copper pipe and braided flexible hose assembly is supplied for connecting between the solar heated water outlet and a Rheem 874820 or 874826 model in series gas b...

Page 41: ...on page 45 are 3 x 080221 cable tie mounts 1 x 053114 hot sensor gland 9 x 080231 cable ties 150 mm x 3 mm IN SERIES BOOSTER REMOTE LOCATION The pipe work between the solar storage tank and the in ser...

Page 42: ...expansion control valve if one is installed to carry the discharge clear of the water heater Connect the drain lines to the valves using disconnection unions The drain line from the valve to the point...

Page 43: ...of the storage tank Connect the solar pipes to the solar storage tank using only the fittings supplied To connect the solar hot and solar cold pipes to the solar storage tank Solar hot pipe connectio...

Page 44: ...nd regulatory authority requirements Warning Temperature controllers or an EZiSET kit must not be fitted to the in series booster as part of a solar water heater system because water at a temperature...

Page 45: ...the hot sensor lead from the solar collector no less than 300 mm from the sensor lead socket close and lock the gland and insert into the jacket penetration The 300 mm distance should leave sufficien...

Page 46: ...CONNECTIONS ELECTRICAL 46 WIRING DIAGRAM...

Page 47: ...Open a hot tap The in series gas booster will operate automatically Check to ensure the flow from each connected hot tap is sufficient to operate a continuous flow in series gas booster The minimum op...

Page 48: ...suitable tape to affix the hose to the side of the solar storage tank a torch to illuminate the working area under the heat exchanger and storage tank cylinder a non permanent marker Closed Circuit F...

Page 49: ...re is a continuous fall from the solar collectors to the solar storage tank of a minimum 5 1 in 10 grade the maximum recommended pipe length is not exceeded the maximum height from the base of the sol...

Page 50: ...free end of the hose Affix the hose securely in a vertical orientation to the front of the solar storage tank using tape adjacent to the text MINIMUM FLUID LEVEL WITH PUMP OPERATING and ensure there a...

Page 51: ...refer to step 12 10 Check the closed circuit fluid is circulating around the solar circuit To check circulation Listen for the trickling sound of the closed circuit fluid returning into the heat exch...

Page 52: ...uit fluid in the solar circuit 14 Note the level of the closed circuit fluid in the fluid level hose The closed circuit fluid should drain back to the original static level If the closed circuit fluid...

Page 53: ...ing on the side of the solar storage tank If the closed circuit fluid dynamic level is below the text marking it will be necessary to add water to the heat exchanger to top up the level of closed circ...

Page 54: ...lar storage tank E g If the dynamic level is 70 mm below the text marking then place a mark 70 mm above the static level marked on the side of the solar storage tank in step 7 It would be necessary to...

Page 55: ...ir to escape around the funnel whilst filling Remove the funnel from the solar cold connection fitting Position the solar cold pipe correctly in its fitting and tighten the compression nut 18 Drain cl...

Page 56: ...or unions for leaks whilst the pump is operating and the solar circuit is at its working pressure It is important to check all of the solar pipe work including in the roof space and on the roof 24 If...

Page 57: ...ns food grade additives rust inhibitor anti freeze agent colour and is harmless to the environment However it is good practice to recover any excess closed circuit fluid and remove from site for appro...

Page 58: ...LED is off or the red LED is flashing this indicates there is a fault with the water heater The red LED may emit up to six 6 flashes in each series of flashes Count the number of flashes and phone Rh...

Page 59: ...er heater and a solar water heater is then installed Refer to the Owner s Guide and Installation Instructions supplied with the continuous flow in series gas booster for the procedure to check and adj...

Page 60: ...heater is to be turned on again SOLAR STORAGE TANK Warning Exercise care as water discharged from the solar storage tank may be of a very high temperature To drain the storage tank Turn off the water...

Page 61: ...rning The solar circuit may be under pressure Take care when removing the solar circuit relief valve as a sudden discharge of pressurised hot vapour may be experienced This discharge will create a sha...

Page 62: ...s warranty the balance of the original warranty period will remain effective The replacement does not carry a new Rheem warranty 2 4 Where the water heater is installed outside the boundaries of a met...

Page 63: ...he water heater is not sized to supply the hot water demand in accordance with the guidelines in the Rheem water heater literature any resultant fault will not be covered by the Rheem warranty 3 WHAT...

Page 64: ...number from the rating label on the water heater b Rheem will arrange for the water heater to be tested and assessed on site c If Rheem determines that you have a valid warranty claim Rheem will repa...

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