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4

Tank MUST BE full of water before power is turned on. Heating element(s) 

WlLL BE DAMAGED if energized for even a short time while tank is dry. The 

water heater’s warranty does not cover damage or failure resulting from 

operation with an empty or partially empty tank. (Reference is made to the 

limited warranty for complete terms and conditions.)
6.  ELECTRICAL CONNECTIONS —
 A separate branch circuit with cop-

per conductors, overcurrent protective device and suitable disconnect-

ing means must be provided by a qualified electrician. All wiring must 

conform to local codes or latest edition of the National Electrical Code 

ANSI/NFPA 70.

  The water heater is completely wired to the junction bracket inside 

jacket at top front of water heater. An opening for 

l

/

2

” or 

3

/

4

” electrical 

fitting is provided for field wiring connections. (Refer to Fig. 3)

  The voltage requirements and wattage load for the water heater is 

specified on the rating plate on front of heater.

  Table 1 recommends minimum branch circuit sizing based on Na-

tional Electric Code. Refer to wiring diagram on back cover of this 
manual for field wiring connections.

The presence of water in the piping and water heater does not provide 
sufficient conduction for a ground. Non-metallic piping, dielectric unions, 
flexible connectors etc. can cause the water heater to be electrically iso-
lated.

The branch circuit wiring should include either:

A.  Metallic conduit or metallic sheathed cable approved for use as a 

grounding conductor and installed with fittings approved for the pur-
pose.

Installation

Figure 2. —  Typical Installation (Pictured from rear of heater 

with Top Panel and Insulation Pad removed).

Figure 3. —  Location of water connections on water heater 

tank. (Pictured with top insulation pad removed

WARNING

!

Hot Water

Outlet to Fixtures

To Electrical Distribution Panel

(Use only Copper Conductors)

Shut-Off Valve in

Cold Water

Supply Line

Temperature & Pressure

Relief Valve

Wiring Junction

Bracket

Grounding Screw

To Electrical

Distribution Panel

Flexible Connectors for

Water Connections at 

Tank Fittings

To Cold Water

Supply

Relief Valve Discharge

Line to suitable open drain

Anode

CAUTION

!

FRONT OF WATER HEATER

Anode Location

Cold Water

Inlet Coupling

Electrical

Junction

Bracket

Hot Water

Outlet Coupling

Temperature & Pressure

Relief Valve Coupling

Table 1. —  Branch Circuit Sizing and Wire Size Guide Based 

on N.E.C. ANSI / NFPA 70

 

 

Recommended Over

  Total 

Current Protection 

Copper Wire Size -

  Water 

(Fuse or Circuit Breaker) 

AWG Based on N.E.C.

  Heater 

Amperage Rating 

Table 310-16 (75°C.)

  Wattage 

e  208V 

240V 

277V 

480V 

208V 

240V 

277V 

480V 

 

3,000

 

20 

20 

15 

15 

12 

12 

14 

14

 

 

20 

20 

--- 

15 

12 

12 

--- 

14

 

4,000

 

25 

25 

20 

15 

10 

10 

12 

14

 

 

25 

25 

--- 

15 

10 

10 

--- 

14

 

4,500

 

30 

25 

25 

15 

10 

10 

10 

14

 

 

30 

25 

--- 

15 

10 

10 

--- 

14

 

5,000

 

30 

30 

25 

15 

10 

10 

10 

14

 

 

30 

30 

--- 

15 

10 

10 

--- 

14

 

5,500

 

35 

30 

25 

15 

10 

10 

14

 

 

35 

30 

--- 

15 

10 

--- 

14

 

6,000

 

40 

35 

30 

20 

10 

12

 

 

35 

30 

--- 

15 

10 

--- 

14

 

8,000

 

50 

45 

40 

25 

10

 

 

45 

40 

--- 

20 

--- 

12

 

9,000

 

--- 

50 

45 

25 

--- 

10

 

 

50 

45 

--- 

25 

--- 

10

 

10,000

 

--- 

--- 

50 

30 

--- 

--- 

10

 

 

--- 

50 

--- 

25 

--- 

--- 

10

 

11,000

 

--- 

--- 

50 

30 

--- 

--- 

10

 

 

--- 

50 

--- 

25 

--- 

--- 

10

 

12,000

 

--- 

--- 

--- 

35 

--- 

--- 

--- 

8

 

 

--- 

--- 

--- 

30 

--- 

--- 

--- 

10

Summary of Contents for Single and Double Element Models

Page 1: ...e for Future Reference Recognize this symbol as an Indication of Important Safety Information The purpose of this manual is twofold one for the installing contrac tor to provide requirements and recommendations for the proper installation and adjustment of the water heater and two for the owner operator to explain the features operation safety precau tions maintenance and trouble shooting of the w...

Page 2: ...was shipped from the factory The illustration above shows the temperature adjustment dial used for setting the water temperature Refer to Operation section of this manual for detailed instructions in how to adjust the thermostat s There is a Hot Water SCALD Potential if the thermostat is set too high Mixing valves for reducing point of use water temperature by mixing hot and cold water in branch w...

Page 3: ...alve causing it to operate during each heating cycle Thermal expansion and the result ing rapid and repeated expansion and contraction of components in the water heater and piping system can cause premature failure of the relief valve and possibly the heater itself Replacing the relief valve will not correct the problem The suggested method of controlling thermal expansion is to install an expansi...

Page 4: ... approved for use as a grounding conductor and installed with fittings approved for the pur pose Installation Figure 2 Typical Installation Pictured from rear of heater with Top Panel and Insulation Pad removed Figure 3 Location of water connections on water heater tank Pictured with top insulation pad removed WARNING Hot Water Outlet to Fixtures To Electrical Distribution Panel Use only Copper Co...

Page 5: ...anufacturer s warranty does not cover any damage or defect caused by installation attachment or use of any type of energy saving or other unapproved devices other than those authorized by the manufacturer into onto or in conjunction with the water heater The use of unauthorized en ergy saving devices may shorten the life of the water heater and may en danger life and property The manufacturer disc...

Page 6: ...r is OFF before removing front center panel or top panel FOR ANY REASON If adjustment is necessary turn off power to water heater remove front center panel and insulation exposing thermostats The thermostat protective covers should not be removed Set thermostats dial pointers with a small screwdriver to desired temperature Refer to Fig 4 Replace insulation and front center panel Turn on power to w...

Page 7: ...e from your plumber or local plumbing supply store 2 ANODE ROD INSPECTION The anode rod should be removed from the water heater s tank annually for inspection and replaced when more than 6 of core wire is exposed at either end of the rod Refer to Fig 2 or 3 for anode rod location Make certain cold water supply is turned off before removing anode rod Operation Maintenance DANGER button Replace insu...

Page 8: ...allonTableTop Models Single and Double Element Instructions for placing a Parts Orders Address parts orders to the distributor or store from where the heater was purchased All parts orders should include 1 Model number and Serial number of heater from rating plate 2 Specify voltage and wattage as marked on rating plate 3 Part Description as noted at right and number of parts desired These parts ar...

Page 9: ...cription Req d 1 SplashTop 1 2 Front Center Panel 1 3 UpperThermostat on double element models only 1 4 UpperThermostat Protective Cover on double element models only 1 5 Thermostat Bracket As Req d 6 Heating Element Gasket As Req d 7 Heating Element As Req d 8 LowerThermostat Protective Cover 1 9 LowerThermostat 1 10 DrainValve 1 11 DipTube 1 12 DipTube Gasket 1 13 Anode 1 14 ReliefValve 1 Owners...

Page 10: ...ittings when in operation and does not indicate a need for service For your safety DO NOT attempt repair of Electrical Wiring Thermostat s Heating Elements or other Operating Controls Refer repairs to qualified service personnel CAUTION 1 Should you have any questions about your new water heater or if it requires adjustment repair or routine maintenance it is suggested that you first contact your ...

Page 11: ...heaters up to 52 gallon capacity a brochure with generic earthquake bracing instructions can be obtained from OFFICE OFTHE STATE ARCHITECT 1102 Q Street Suite 5100 Sacramento CA 95814 Telephone 916 445 8100 or ask a water heater dealer However applicable Local Codes shall govern installations For residential water heat ers of capacity greater than 52 gallons consult the local building jurisdiction...

Page 12: ...TRIBUTION PANEL G G G BRANCH CIRCUIT TO ELECTRICAL DISTRIBUTION PANEL UPPER THERMOSTAT HIGH TEMP LIMIT ECO 2 UPPER HEATING ELEMENT BLUE L1 JUNCTION BOX 4 L2 1 3 RED 10 GA BLACK LOWER HEATING ELEMENT LOWER THERMOSTAT HIGH TEMP LIMIT ECO 1 2 4 1 3 1 2 RED 2 BLACK 10 GA YELLOW BLACK 10 GA RED 10 GA G 2 UPPER THERMOSTAT HIGH TEMP LIMIT ECO UPPER HEATING ELEMENT BLUE L1 BRANCH CIRCUIT TO ELECTRICAL DIS...

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