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23

For  increased  energy  efficiency,  use  pipe  
insulation.  Please  install  the  insulation  
according  to  the  diagram  above,  making  sure  

to  insulate  all  the  way  to  the  top.  

Do  not

  

cover  any  drain  or  pressure  relief  valve(s).

Do’s

  

Do

  follow  all  installation  instructions  

covered  in  this  manual.

  

Do

  check  inlet  gas  pressure  to  ensure  

that  it  is  within  the  range  specified  on    

the  rating  plate.

  

Do  

provide  adequate  air  for  combustion  

and  ventilation  as  discussed  in  the  Use  &  

Care  Manual  and  the  National  Fuel  Gas  

Code  (CSA  B149  in  Canada).

  

Do  

maintain  proper  clearances  to  

combustibles  and  non-­combustibles  as  

specified  on  the  nameplate.

  

Do  

ensure  that  the  venting  system  complies  

with  the  guidelines  found  in  the  Use  &  

Care  Manual  and  National  Fuel  Gas  Code  

(CSA  B149  in  Canada).

  

Do

  contact  local  gas  company  to  ensure  gas  

meter  and  gas  piping  are  adequately  sized.

  

Do

  use  teflon  tape  on  water  line  

connections  and  fittings.

Don’ts

❑ 

Don’t  

block  or  restrict  Air  Intake  Openings  

on  vent  termination.

  

  

Don’t  

remove  the  front  cover  unless  

absolutely  necessary.  This  should  only  be  

done  after  being  examined  by  a  qualified  

service  technician.

❑ 

Don’t  

install  this  product  where  standing  

water  may  occur.

❑ 

Don’t  

use  pipe  dope  on  water  line  

connections  and  fittings.

  

During  Installation  of  this  water  heater…

Hot  and  Cold  Pipe  Insulation  Installation

Insulation  Blankets

Insulation  blankets,  available  to  the  general  

public  for  external  use  on  gas  water  heaters,  

are  not  necessary.  The  purpose  of  an  

insulation  blanket  is  to  reduce  the  standby  

heat  loss  encountered  with  storage  tank  

heaters.  This  water  heater  does  not  store  water  

making  an  insulation  blanket  unnecessary.  

The  manufacturer’s  warranty  does  not  cover  

any  damage  or  defect  caused  by  installation,  

attachment  or  use  of  any  type  of  energy  

saving  or  other  unapproved  devices  (other  

than  those  authorized  by  the  manufacturer)  

into,  onto  or  in  conjunction  with  the  water  

heater.  The  use  of  unauthorized  energy  saving  

devices  may  shorten  the  life  of  the  water  

heater  and  may  endanger  life  and  property.

The  manufacturer  disclaims  any  responsibility  

for  such  loss  or  injury  resulting  from  the  use  

of  such  unauthorized  devices.

CAUTION:  If  local  codes  require  the  

application  of  an  external  insulation  

blanket  to  this  water  heater,  pay  careful  

attention  to  the  following  so  as  not  to  

restrict  the  proper  function  and  operation  

of  the  water  heater:

 

  

Do  not  cover  the  air  inlet,  flue  outlet  or  
operating  and  warning  labels  attached  to  
the  water  heater  or  attempt  to  relocate  them  
on  the  exterior  of  insulation  blanket.

WARNING:  If  local  

codes  require  external  

application  of  

insulation  blanket  kits  

the  manufacturer’s  

instructions  included  

with  the  kit  must  be  

carefully  followed.

NOTICE:  The  hot  

and  cold  pipes  should  

be  insulated  as  shown  

to  provide  additional  

freeze  protection.

WARNING:  In  case  

the  pipe  insulation  is  

not  rated  for  the  

appropriate  weather  

conditions  install  

electric  heat  tracing  or  

equivalent  to  prevent  

freezing  of  the  pipes.  

Do  not  insulate  or  

block  drain  valve  on  

the  hot  outlet  fitting.  If  

the  pipes  are  allowed  

to  freeze,  the  water  

heater  and  the  pipes  

may  malfunction  or  

leak  due  to  freezing  

water.

Water Inlet

Water Outlet

To Drain

Water Inlet

Cold Water

Service Valve

Hot Water

Service Valve

Pressure

Relief Valve

Pipe Insulation

AP15317 (10_09)  DV Gas Manual 10 30 09.indd   23

11/9/2009   3:10:31 PM

Summary of Contents for Ruud GT--200 DV N

Page 1: ...ng of the water heater This manual also includes a parts list It is very important that all persons who are expected to install operate or adjust this water heater read the instructions carefully so they may understand how to perform these operations If you don t understand these instructions or any terms within it seek professional advice Any questions regarding the operation maintenance service ...

Page 2: ...ater You ll find many answers to common problems in the Troubleshooting Guide If you review the chart of Troubleshooting Tips first you may not need to call for service READ THIS MANUAL Your safety and the safety of others are very important There are many important safety messages in this manual and on your appliance Always read and obey all safety messages This is the safety alert symbol Recogni...

Page 3: ...e but are not limited to adhesives solvents paint thinners etc and the vapors they produce are extremely dangerous DO NOT handle use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater or any other appliance Be sure to read and follow the labels on the water heater as well as the warnings printed in this manual Failure to do so can resul...

Page 4: ...r USC2 117 remote control Only qualified service personnel should perform this adjustment Only factory authorized remote control s should be used Notice When this water heater is supplying general purpose hot water requirements for use by individuals a thermostatically controlled mixing valve for reducing point of use water temperature is recommended to reduce the risk of scald injury Contact a li...

Page 5: ...reat caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level Before attempting to light the water heater make sure to look and smell for gas leaks Use a soapy solution to check all gas fittings and connections Bubbling at a connection indicates a leak that must be corrected When smelling to detect a gas leak be sure to sniff near the floor also G...

Page 6: ...y greater than 52 gallons or tankless style consult the local building jurisdiction code for acceptable bracing procedures Have the installer show you the location of the gas shut off valve and how to shut it off if necessary Turn off the manual shut off valve if the water heater has been subjected to overheating fire flood physical damage or if the gas supply fails to shut off Read this manual en...

Page 7: ...al to the vent termination to minimize vent length and the number of elbows required for venting The water heater should be installed with the proper venting materials and termination suitable for Category III venting or Rheem approved venting A fire stop plate should be installed at every penetration of a floor or ceiling if the vent is not running in a fire rated shaft Failure to install and pro...

Page 8: ...is manual is twofold one to provide the installer with the basic directions and recommendations for the proper installation and adjustment of the water heater and two to the owner operator to explain the features operation safety precautions maintenance and troubleshooting of the water heater This manual also includes a parts list It is imperative that all persons who are expected to install opera...

Page 9: ... vent the water heater to the outdoors as outlined in the Venting section of this manual will result in unsafe operation of the water heater causing death serious injury explosion or fire To avoid the risk of fire explosion or asphyxiation from carbon monoxide NEVER operate the water heater unless it is properly vented and has adequate air supply for proper operation as outlined in the Venting sec...

Page 10: ... plumb the hose to a sanitary sewer drain See Examples A and B on pages 13 and 14 for DOWNWARD and UPWARD slope for horizontally vented water heaters When a water heater is vented vertically an UPWARD slope must always be used See the diagram on page 14 showing UPWARD slope for vertically vented water heaters Always attach a drain hose to the drain fitting and plumb the hose to a sanitary sewer dr...

Page 11: ... cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 91 cm for appliances 100 000 Btuh 30kW 6 inches 15 cm for appliances 10 000 Btuh 3 kW 9 inches 23 cm for appliances 10 000 Btuh 3kW and 50 000 Btuh 15kW 12 inches 30 cm for appliances 50 000 Btuh 15kW K Clearance to mechanical air supply inlet 6 feet 1 83 m 3 feet 91 cm above if withi...

Page 12: ...eople and pets Indoor Water Heater 12 WARNING Moisture in the flue gas will condense as it leaves the vent terminal In cold weather this condensate can freeze on the exterior wall under the eaves and on surrounding objects Some discoloration to the exterior of the building is to be expected However improper location or installation can result in severe damage to the structure or exterior finish of...

Page 13: ... location If the heater is below the vent exit remove it from the wall and place it in a safe area while the vent opening is made Create a 6 diameter hole to allow the vent to pass without deformation or resistance Clean debris from the opening and hang the heater and secure all four mounting screws Dry fit the entire vent system from the heater to the vent termination including the wall plates Ma...

Page 14: ...Firestop Support Plate Adjustable Roof Flashing Concentric Vent Pipe has 0 Clearance Requirment Storm Collar Support Clamp 1 4 per foot upward slope on horizontal run Vertical Termination Air Intake 3 5 Concentric Pipe Condensate Drain Line Form a Trap in the drain line To Drain Dispose of condensate in accordance to local codes Support Hanger Vertical Vent Installation with Horizontal offset Stra...

Page 15: ...the water heater requires the minimum water pressure of 14 psi 97 kPa and a minimum water flow rate of 0 66 gpm 2 5 lpm A water pressure of 40 psi 276 kPa is required to achieve maximum flow rate To maintain proper performance ensure sufficient water supply pressure The Required Water Pressure Min Operating Water Pressure 14 psi 97 kPa Pipe Pressure Loss Faucet and Shower Pressure Loss Safety Marg...

Page 16: ...ter and the water shutoff valve if either a thermal expansion tank or a backflow prevention device is not installed The following should be addressed in regards to the HOT WATER OUTLET Connections between the water heater and point s of use should be as short and direct as possible Local codes shall govern the exact type of pipe material to be used for water connections To conserve energy and mini...

Page 17: ...ine Notice Local codes govern the installation of relief valves If local codes require that a temperature and pressure relief valve should be installed the manufacturer recommends a type 40XL Watts T P relief valve or an equivalent model be used Notice Manual operation of relief valves should be performed at least once a year Turn off the electrical power and gas shutoff valve Lift and release lev...

Page 18: ...Do not use excessive force over 31 5 ft lbs 42 7 Nm in tightening the pipe particularly if teflon pipe compound is used as the unit may be damaged The inlet gas pressure to the water heater must not exceed 10 5 w c 2 6 kPa for natural or 14 w c 3 5 kPa for LP gas For purposes of input adjustment the minimum inlet gas pressure with main burner on is shown on the water heater rating plate If high or...

Page 19: ...ctrical grounding must comply with local codes or in the absence of local codes with the latest edition of the National Electrical Code ANSI NFPA 70 or in Canada Canadian Electrical Code CSA C22 1 Part 1 F PRIORITY POWER ON OFF MAIN Control Base Plate Control screw Mounting Screw x 2 19 NOTICE If a manifold system is installed the main remote control connected to the manifold controller has priori...

Page 20: ...Ensure the projections in the base plate fit into the housings in the remote control Fix the control to the base plate at the bottom of the remote control using the screw provided Proceed to Connecting the remote control to the water heater to complete installation Connecting the remote control to the water heater Ensure that the power to the water heater has been disconnected Loose the 1 screw lo...

Page 21: ...RANGE CODE DE COULEUR COLOR CODE MIN BUTTON BOUTON MIN G YorG W BOUTON MAX BL BL BL LED G G MAX BUTTON ADJUSTER BUTTON BL BOUTON DE RÉGLAGE BL 1 2 3 4 5 A FOR INDOOR DIRECT VENT MODEL ONLY POUR MODÈLE INTÉRIEUR À ÉVENT DIRECT SEULEMENT 4 3 2 1 Y W R BK BL W BL R O Y FOR DIRECT VENT MODEL ONLY POUR MODÈLE À ÉVENT DIRECT SEULEMENT SW3 SW2 SW1 U 2 1 S 1 3 2 W W 1 2 3 4 I J H F W W 2 3 4 1 B R Y O W B...

Page 22: ...ondensate Drain Line to Suitable Drain NOTICE The National Fuel Gas Code NFGC and B149 mandates a manual gas shut off valve See NFGC B149 for complete instructions Local codes or plumbing authority requirements may vary from the instructions or diagrams provided and take precedent over these instructions Vacuum Relief Valve Not Supplied If required install per local codes and valve manufacturer s ...

Page 23: ... heater does not store water making an insulation blanket unnecessary The manufacturer s warranty does not cover any damage or defect caused by installation attachment or use of any type of energy saving or other unapproved devices other than those authorized by the manufacturer into onto or in conjunction with the water heater The use of unauthorized energy saving devices may shorten the life of ...

Page 24: ...e is sufficient for the water heater Gas line equipped with shut off valve union and sediment trap Approved pipe joint compound used Soap and water solution used to check all connections and fittings for possible gas leak Gas Company inspected installation if required D Relief Valve Pressure Relief Valve properly installed and discharge line run to open drain Discharge line protected from freezing...

Page 25: ...power to the appliance 3 Do not attempt to light the burner by hand 4 Turn the Gas Shutoff Valve located on the outside of the unit clockwise to the OFF position 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 6 Turn the Gas Shutoff Valve located on the outside of the unit counte...

Page 26: ...s any difficulty in understanding or following the Operating Instructions or the Care and Cleaning section it is recommended that a qualified person or serviceman perform the work Operating the water heater DANGER There is a hot water scald potential if the temperature is set too high Households with small children disabled or elderly persons may require a 120 F 49 C or lower temperature setting t...

Page 27: ...es the risk of scald injury Always supervise young children or others who are incapacitated The water heater is equipped with a device that will shut off the gas supply to the burner if the water heater exceeds normal operating temperatures Refer to the Before You Call For Service section located near the back of this manual or contact your dealer WARNING Should overheating occur or the gas supply...

Page 28: ...periodically this may be due to a problem in the water system Contact the water supplier or your plumbing contractor on how to correct this DO NOT plug the relief valve outlet Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a banging noise heard in a water pipe Strategically located risers in the water pipe system or water hammer arresting devices can be u...

Page 29: ...glass If any unusual burner operation is noted the water heater should be shut off until qualified service assistance can be obtained CAUTION For your safety burner inspection and cleaning should be performed only by qualified service personnel For cleaning a vacuum cleaner can be used on the burner If the water heater is to remain idle for an extended period of time the power and water to the app...

Page 30: ...enting system or from installation in areas exposed to cold air The water heater is equipped with a Freeze Protection Electric Heater As long as electricity is supplied to the water heater it prevents freezing inside the water heater down to an ambient temperature of approximately minus 30 F 34 C without wind conditions This device only protects the internal components of the water heater It does ...

Page 31: ...e Check and replace if necessary Error code displayed on remote control See instructions for Error Code and if required contact a dealer for service Not enough water demand Increase water flow Water inlet filter clogged Clean water inlet filter Fixture aerator is clogged Clean aerator Scale buildup in heat exchanger Check for error code If required contact a dealer for service Hot and cold water l...

Page 32: ...o qualified service personnel CAUTION Make certain power to water heater is OFF before removing protective cover FOR ANY REASON CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation VERIFY PROPER OPERATION AFTER SERVICING 32 Error Code Possible Cause What To Do 11 The Gas Shutoff Valve is not opened completely Open the Gas S...

Page 33: ...ent connectors or other safety devices Refer repairs to qualified service personnel WARNING For your safety DO NOT attempt to disassemble this unit for any reason Front View Unit Cover View Side View Heat Transfer Pipe Heat Exchanger Assy Electrode Ignitor Gas Valve Assy Gas Supply Cold Water Supply Water Flow Solenoid Drain Plug Circuit Board Blower Motor Flame Rod Film Type OHL Hot Water Outlet ...

Page 34: ...d the Down button on the remote control for more than 5 seconds Number on the display of the remote control will begin to blink While the number is blinking push the Down arrow temperature adjustment button and the UP arrow temperature adjustment button at the same time Number of the display of the remote control will stop blinking Push the UP or Down button to set desired temperature Turn on the ...

Page 35: ...e water heater is installed less than 3 280 feet 1 000m no action is required How to adjust the DIP switch on the PCB for high altitude installation Check the altitude above sea level where the water heater is installed If the altitude is more than 3 280 feet 1 000m the adjustment of DIP switch is required Turn off the gas shut off valve and water shutoff valve Remove the front cover Find the two ...

Page 36: ...ide detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an...

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