background image

!

CAUTION:  Do  not  

operate  without  the  

condensate  trap  connected  to  

the  drain  fitting  and  routed  

to  the  proper  drain.

29

Condensate  Trap  Inspection

On  a  regular  basis,  inspect  the  condensate  

trap  to  ensure  there  is  enough  water  in  the  

trap  and  the  condensate  is  draining  properly.

Ensure  that  condensate  is  disposed  of  per  

local  codes  and  regulations.

Venting  System  Inspection  

The  venting  system  of  a  direct  vent  water  

heater  should  be  inspected  annually  to  ensure  

all  of  the  vent  sections  are  secure  and  air-­

tight.
It  is  recommended  that  qualified  service  

personnel  familiar  with  Category  III  venting  

inspect  the  venting  system.

DO  NOT

  operate  the  unit  if  vent  system  

shows  signs  of  leaking  exhaust.
Check  to  make  sure  that  the  air  intake  and  

vent  outlet  on  the  termination  has  not  been  

blocked  or  contain  debris.

Burner  Inspection

Visually  inspect  the  main  burners  annually.

Through  the  front  sight  glass,  inspect  the  

burner  flame.  Blue  flames  should  be  seen  

when  the  main  burner  is  firing.  See  the  figure  

on  the  left  for  location  of  sight  glass.

If  any  unusual  burner  operation  is  noted,  the  

water  heater  should  be  shut  off  until  qualified  

service  assistance  can  be  obtained.

!

CAUTION:  For  your  safety,  burner  

inspection  and  cleaning  should  be  

performed  only  by  qualified  service  

personnel.

For  cleaning,  a  vacuum  cleaner  can  be  used  

on  the  burner.

If  the  water  heater  is  to  remain  idle  for  an  

extended  period  of  time,  the  power  and  water  

to  the  appliance  should  be  turned  off.

The  water  heater  and  piping  should  be  

drained  if  they  might  be  subjected  to  freezing  

temperatures.

After  a  long  shut-­down  period,  the  water  

heater’s  operation  and  controls  should  be  

checked  by  qualified  service  personnel.    

Vacation  and  Extended  Shut-­Down

NOTICE:  Refer  to  the  

Freeze  Protection  Section  

on  page  30.

Housekeeping,  continued

    

Make  sure  the  unit  is  OFF  and  the  

electrical  power  supply  has  been  

disconnected.

    DO  NOT

  scrub  the  appliance  with  a  

brush.

    

Use  only  mild  soapy  water;;  other  

cleaners  may  damage  the  surface  of    

the  water  heater.

    DO  NOT

  remove  any  label  including  the  

rating  plate  while  cleaning  or  servicing.

    DO  NOT

  splash  water  on  the  remote  

controls  when  cleaning.

Burner  Sight  Glass

CLEANING  THE  WATER  HEATER  AND  

REMOTE  CONTROL(S):

AP15317 (10_09)  DV Gas Manual 10 30 09.indd   29

11/9/2009   3:10:32 PM

Summary of Contents for Ruud GT--200 DV N

Page 1: ...ng of the water heater This manual also includes a parts list It is very important that all persons who are expected to install operate or adjust this water heater read the instructions carefully so they may understand how to perform these operations If you don t understand these instructions or any terms within it seek professional advice Any questions regarding the operation maintenance service ...

Page 2: ...ater You ll find many answers to common problems in the Troubleshooting Guide If you review the chart of Troubleshooting Tips first you may not need to call for service READ THIS MANUAL Your safety and the safety of others are very important There are many important safety messages in this manual and on your appliance Always read and obey all safety messages This is the safety alert symbol Recogni...

Page 3: ...e but are not limited to adhesives solvents paint thinners etc and the vapors they produce are extremely dangerous DO NOT handle use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater or any other appliance Be sure to read and follow the labels on the water heater as well as the warnings printed in this manual Failure to do so can resul...

Page 4: ...r USC2 117 remote control Only qualified service personnel should perform this adjustment Only factory authorized remote control s should be used Notice When this water heater is supplying general purpose hot water requirements for use by individuals a thermostatically controlled mixing valve for reducing point of use water temperature is recommended to reduce the risk of scald injury Contact a li...

Page 5: ...reat caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level Before attempting to light the water heater make sure to look and smell for gas leaks Use a soapy solution to check all gas fittings and connections Bubbling at a connection indicates a leak that must be corrected When smelling to detect a gas leak be sure to sniff near the floor also G...

Page 6: ...y greater than 52 gallons or tankless style consult the local building jurisdiction code for acceptable bracing procedures Have the installer show you the location of the gas shut off valve and how to shut it off if necessary Turn off the manual shut off valve if the water heater has been subjected to overheating fire flood physical damage or if the gas supply fails to shut off Read this manual en...

Page 7: ...al to the vent termination to minimize vent length and the number of elbows required for venting The water heater should be installed with the proper venting materials and termination suitable for Category III venting or Rheem approved venting A fire stop plate should be installed at every penetration of a floor or ceiling if the vent is not running in a fire rated shaft Failure to install and pro...

Page 8: ...is manual is twofold one to provide the installer with the basic directions and recommendations for the proper installation and adjustment of the water heater and two to the owner operator to explain the features operation safety precautions maintenance and troubleshooting of the water heater This manual also includes a parts list It is imperative that all persons who are expected to install opera...

Page 9: ... vent the water heater to the outdoors as outlined in the Venting section of this manual will result in unsafe operation of the water heater causing death serious injury explosion or fire To avoid the risk of fire explosion or asphyxiation from carbon monoxide NEVER operate the water heater unless it is properly vented and has adequate air supply for proper operation as outlined in the Venting sec...

Page 10: ... plumb the hose to a sanitary sewer drain See Examples A and B on pages 13 and 14 for DOWNWARD and UPWARD slope for horizontally vented water heaters When a water heater is vented vertically an UPWARD slope must always be used See the diagram on page 14 showing UPWARD slope for vertically vented water heaters Always attach a drain hose to the drain fitting and plumb the hose to a sanitary sewer dr...

Page 11: ... cm for appliances 10 000 Btuh 3 kW 12 inches 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 91 cm for appliances 100 000 Btuh 30kW 6 inches 15 cm for appliances 10 000 Btuh 3 kW 9 inches 23 cm for appliances 10 000 Btuh 3kW and 50 000 Btuh 15kW 12 inches 30 cm for appliances 50 000 Btuh 15kW K Clearance to mechanical air supply inlet 6 feet 1 83 m 3 feet 91 cm above if withi...

Page 12: ...eople and pets Indoor Water Heater 12 WARNING Moisture in the flue gas will condense as it leaves the vent terminal In cold weather this condensate can freeze on the exterior wall under the eaves and on surrounding objects Some discoloration to the exterior of the building is to be expected However improper location or installation can result in severe damage to the structure or exterior finish of...

Page 13: ... location If the heater is below the vent exit remove it from the wall and place it in a safe area while the vent opening is made Create a 6 diameter hole to allow the vent to pass without deformation or resistance Clean debris from the opening and hang the heater and secure all four mounting screws Dry fit the entire vent system from the heater to the vent termination including the wall plates Ma...

Page 14: ...Firestop Support Plate Adjustable Roof Flashing Concentric Vent Pipe has 0 Clearance Requirment Storm Collar Support Clamp 1 4 per foot upward slope on horizontal run Vertical Termination Air Intake 3 5 Concentric Pipe Condensate Drain Line Form a Trap in the drain line To Drain Dispose of condensate in accordance to local codes Support Hanger Vertical Vent Installation with Horizontal offset Stra...

Page 15: ...the water heater requires the minimum water pressure of 14 psi 97 kPa and a minimum water flow rate of 0 66 gpm 2 5 lpm A water pressure of 40 psi 276 kPa is required to achieve maximum flow rate To maintain proper performance ensure sufficient water supply pressure The Required Water Pressure Min Operating Water Pressure 14 psi 97 kPa Pipe Pressure Loss Faucet and Shower Pressure Loss Safety Marg...

Page 16: ...ter and the water shutoff valve if either a thermal expansion tank or a backflow prevention device is not installed The following should be addressed in regards to the HOT WATER OUTLET Connections between the water heater and point s of use should be as short and direct as possible Local codes shall govern the exact type of pipe material to be used for water connections To conserve energy and mini...

Page 17: ...ine Notice Local codes govern the installation of relief valves If local codes require that a temperature and pressure relief valve should be installed the manufacturer recommends a type 40XL Watts T P relief valve or an equivalent model be used Notice Manual operation of relief valves should be performed at least once a year Turn off the electrical power and gas shutoff valve Lift and release lev...

Page 18: ...Do not use excessive force over 31 5 ft lbs 42 7 Nm in tightening the pipe particularly if teflon pipe compound is used as the unit may be damaged The inlet gas pressure to the water heater must not exceed 10 5 w c 2 6 kPa for natural or 14 w c 3 5 kPa for LP gas For purposes of input adjustment the minimum inlet gas pressure with main burner on is shown on the water heater rating plate If high or...

Page 19: ...ctrical grounding must comply with local codes or in the absence of local codes with the latest edition of the National Electrical Code ANSI NFPA 70 or in Canada Canadian Electrical Code CSA C22 1 Part 1 F PRIORITY POWER ON OFF MAIN Control Base Plate Control screw Mounting Screw x 2 19 NOTICE If a manifold system is installed the main remote control connected to the manifold controller has priori...

Page 20: ...Ensure the projections in the base plate fit into the housings in the remote control Fix the control to the base plate at the bottom of the remote control using the screw provided Proceed to Connecting the remote control to the water heater to complete installation Connecting the remote control to the water heater Ensure that the power to the water heater has been disconnected Loose the 1 screw lo...

Page 21: ...RANGE CODE DE COULEUR COLOR CODE MIN BUTTON BOUTON MIN G YorG W BOUTON MAX BL BL BL LED G G MAX BUTTON ADJUSTER BUTTON BL BOUTON DE RÉGLAGE BL 1 2 3 4 5 A FOR INDOOR DIRECT VENT MODEL ONLY POUR MODÈLE INTÉRIEUR À ÉVENT DIRECT SEULEMENT 4 3 2 1 Y W R BK BL W BL R O Y FOR DIRECT VENT MODEL ONLY POUR MODÈLE À ÉVENT DIRECT SEULEMENT SW3 SW2 SW1 U 2 1 S 1 3 2 W W 1 2 3 4 I J H F W W 2 3 4 1 B R Y O W B...

Page 22: ...ondensate Drain Line to Suitable Drain NOTICE The National Fuel Gas Code NFGC and B149 mandates a manual gas shut off valve See NFGC B149 for complete instructions Local codes or plumbing authority requirements may vary from the instructions or diagrams provided and take precedent over these instructions Vacuum Relief Valve Not Supplied If required install per local codes and valve manufacturer s ...

Page 23: ... heater does not store water making an insulation blanket unnecessary The manufacturer s warranty does not cover any damage or defect caused by installation attachment or use of any type of energy saving or other unapproved devices other than those authorized by the manufacturer into onto or in conjunction with the water heater The use of unauthorized energy saving devices may shorten the life of ...

Page 24: ...e is sufficient for the water heater Gas line equipped with shut off valve union and sediment trap Approved pipe joint compound used Soap and water solution used to check all connections and fittings for possible gas leak Gas Company inspected installation if required D Relief Valve Pressure Relief Valve properly installed and discharge line run to open drain Discharge line protected from freezing...

Page 25: ...power to the appliance 3 Do not attempt to light the burner by hand 4 Turn the Gas Shutoff Valve located on the outside of the unit clockwise to the OFF position 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 6 Turn the Gas Shutoff Valve located on the outside of the unit counte...

Page 26: ...s any difficulty in understanding or following the Operating Instructions or the Care and Cleaning section it is recommended that a qualified person or serviceman perform the work Operating the water heater DANGER There is a hot water scald potential if the temperature is set too high Households with small children disabled or elderly persons may require a 120 F 49 C or lower temperature setting t...

Page 27: ...es the risk of scald injury Always supervise young children or others who are incapacitated The water heater is equipped with a device that will shut off the gas supply to the burner if the water heater exceeds normal operating temperatures Refer to the Before You Call For Service section located near the back of this manual or contact your dealer WARNING Should overheating occur or the gas supply...

Page 28: ...periodically this may be due to a problem in the water system Contact the water supplier or your plumbing contractor on how to correct this DO NOT plug the relief valve outlet Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a banging noise heard in a water pipe Strategically located risers in the water pipe system or water hammer arresting devices can be u...

Page 29: ...glass If any unusual burner operation is noted the water heater should be shut off until qualified service assistance can be obtained CAUTION For your safety burner inspection and cleaning should be performed only by qualified service personnel For cleaning a vacuum cleaner can be used on the burner If the water heater is to remain idle for an extended period of time the power and water to the app...

Page 30: ...enting system or from installation in areas exposed to cold air The water heater is equipped with a Freeze Protection Electric Heater As long as electricity is supplied to the water heater it prevents freezing inside the water heater down to an ambient temperature of approximately minus 30 F 34 C without wind conditions This device only protects the internal components of the water heater It does ...

Page 31: ...e Check and replace if necessary Error code displayed on remote control See instructions for Error Code and if required contact a dealer for service Not enough water demand Increase water flow Water inlet filter clogged Clean water inlet filter Fixture aerator is clogged Clean aerator Scale buildup in heat exchanger Check for error code If required contact a dealer for service Hot and cold water l...

Page 32: ...o qualified service personnel CAUTION Make certain power to water heater is OFF before removing protective cover FOR ANY REASON CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation VERIFY PROPER OPERATION AFTER SERVICING 32 Error Code Possible Cause What To Do 11 The Gas Shutoff Valve is not opened completely Open the Gas S...

Page 33: ...ent connectors or other safety devices Refer repairs to qualified service personnel WARNING For your safety DO NOT attempt to disassemble this unit for any reason Front View Unit Cover View Side View Heat Transfer Pipe Heat Exchanger Assy Electrode Ignitor Gas Valve Assy Gas Supply Cold Water Supply Water Flow Solenoid Drain Plug Circuit Board Blower Motor Flame Rod Film Type OHL Hot Water Outlet ...

Page 34: ...d the Down button on the remote control for more than 5 seconds Number on the display of the remote control will begin to blink While the number is blinking push the Down arrow temperature adjustment button and the UP arrow temperature adjustment button at the same time Number of the display of the remote control will stop blinking Push the UP or Down button to set desired temperature Turn on the ...

Page 35: ...e water heater is installed less than 3 280 feet 1 000m no action is required How to adjust the DIP switch on the PCB for high altitude installation Check the altitude above sea level where the water heater is installed If the altitude is more than 3 280 feet 1 000m the adjustment of DIP switch is required Turn off the gas shut off valve and water shutoff valve Remove the front cover Find the two ...

Page 36: ...ide detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an...

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