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5

Gas Supply Pressure

A minimum of 5.0 in. WC and a maximum of 10.5 in.

WC upstream gas pressure is required under load and

no-load conditions for natural gas. A minimum of 8.0

in. WC and a maximum of 13.0 in. WC is required for

propane gas. The gas pressure regulator(s) supplied

on the heater is for low-pressure service. If upstream

gas pressures exceed 14.0 in. WC, intermediate gas

pressure  regulators,  of  the  lockup  type,  must  be

installed.

When connecting additional gas utilization equipment

to the gas piping system, the existing piping must be

checked to determine if it has adequate capacity for

the combined load.

The  gas  valve  pressure  regulator(s)  on  the  Hi  Delta

heater are nominally preset at 3.5 in. WC. The pres-

sure  regulator  on  the  FlexGas  propane  system  is

nominally set at 2.2 ± 0.1 in. WC.  This can be verified

by measuring the propane gas pressure at the upper

manifold pressure tap shown in Fig. 5. The pressure at

the gas valve(s) outlet tap, measured with a manome-

ter, while in operation should be 3.5 ± 0.1 in. WC for

natural gas. A nominal pressure of 1.3 in. WC will be

observed at the individual heater gas valve outlet taps

on propane gas. See Fig. 5 for gas pressure measure-

ment locations.

Bleeds/Vents

This FlexGas gas train is equipped with an propane

gas regulator and low gas pressure switch (optional on

302CD-902CD) which may need to be vented to the

outdoors as required by state and local codes. If these

components are required to be vented, the cover must

be removed and vent lines installed into the compo-

nents  and  ran  to  a  suitable  location  outside  the

building in compliance with the NFGC.  See Fig.3.

CAUTION: 

Do not use Teflon tape on gas line pipe

thread. A pipe compound rated for use with natural

and propane gases is recommended. Apply sparing-

ly  only  on  male  pipe  ends,  leaving  the  two  end

threads bare.

CAUTION:

Support  gas  supply  piping  with  hang-

ers, not by the heater or its accessories. Make sure

the  gas  piping  is  protected  from  physical  damage

and freezing, where required.

Low Gas Pressure Switch 

(Optional on 302CD-902CD)

Fig. 2: Gas Supply Connection - Top View

NOTE:

DO NOT adjust the FlexGas propane regu-

lator  setting  without  verifying  proper  operation

including the use of a flue gas analyzer.

Fig. 3: FlexGas Cover Removal & Vent Locations

CAUTION:

DO NOT adjust the individual heater

gas  valve  pressure  settings  when  firing  with

propane  gas

Propane  adjustments  (if  neces-

sary)  should  ONLY  be  made  to  the  FlexGas

propane regulator.

Summary of Contents for Raypak Hi Delta FlexGas 1262CD

Page 1: ...s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the...

Page 2: ...2 Rev 5 reflects the following Changes to updated to C models...

Page 3: ...r to the Hi Delta manual for available firing options The second group of characters identifies the size of the heater four numbers representing the approximate MBTUH input and where applicable a lett...

Page 4: ...gas and 13 0 in WC for propane gas The regulator should be placed a minimum distance of 10 times the pipe diameter upstream of the heater gas controls The heater must be isolated from the gas supply p...

Page 5: ...et taps on propane gas See Fig 5 for gas pressure measure ment locations Bleeds Vents This FlexGas gas train is equipped with an propane gas regulator and low gas pressure switch optional on 302CD 902...

Page 6: ...esult in a fire or explosion Do not use this appliance if any part has been under water immediately call a qualified service technician to inspect the appliance and to replace Initial Start up Tools N...

Page 7: ...ould open in 45 60 seconds 3 If burner does not light on first trial It will retry up to three times 4 Main burner ignition Check manifold gas pres sure at gas valve outlet pressure tap This should re...

Page 8: ...trial It will retry up to three times 9 Main burner ignition Check upper manifold gas pressure 10 If the pressure readings differ by more than 0 1 in WC remove screw cover from the gas pres sure regul...

Page 9: ...9 5 Replace all gas pressure caps 6 Check for gas leaks one more time 7 Restart unit Fig 5 FlexGas Control Panel Fig 6 Wiring Diagram Wiring Diagram...

Page 10: ...10 1 S 2 G 6 G 5 G 4 G 1 S 1 G 1 S 7 G 8 G 1 G 1 C...

Page 11: ...011910F 011910F 011910F 4 G MANUAL GAS VALVE NAT 011945F 011945F 007665F 007665F 5 G MANUAL GAS VALVE PRO 011944F 011945F 011945F 011945F F 8 4 9 1 1 0 F 7 4 9 1 1 0 F 7 4 9 1 1 0 F 6 4 9 1 1 0 E V L...

Page 12: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A www raypak com...

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