Rheem Raypak Hi Delta 302C Installation And Operation Manual Download Page 17

17

up as shown in 

Figure 16

. Doing so will allow water and 

debris  to  collect  in  the  cup  where  the  wiring  exits  the 

actuator, potentially causing damage.

Three-Way Valve Ball Orientation

The ball orientation must be verified prior to mounting the 

flanged valve into the piping system. With the flanged four-

inch valve it is a fairly simple procedure. Do not use the 

groove on the end of the drive linkage to verify.
First,  remove  the  actuator  by  removing  the  wing-nut 

underneath  the  mount  bracket  near  the  tail.  Second, 

loosen the locking bolt on top of the actuator that clamps 

to the drive linkage.
Once this has been done, remove the actuator by lifting 

straight off the drive linkage shaft.
Now  the  ball  position  must  be  verified.  Using  pliers, 

grasp  the  base  of  the  drive  linkage.  While  looking  into 

port AB, rotate the drive linkage counterclockwise about 

45  degrees.  See 

Figure 18

. You  should  see  two  partial 

openings similar to 

Figure 14

.

Figure 18.  Rotating the Drive Linkage

If you do not see the two partial openings after 45 degrees 

of rotation, continue rotating until you do. Once you see 

the  two  partial  openings,  STOP.  Now  rotate  the  shaft  in 

the reverse direction (clockwise) until you can see straight 

through to valve from port AB to port A.
Reinstall  the  actuator  and  bracket  assembly  in  reverse 

order,  and  ensure  that  the  ball  assembly  is  properly 

oriented. Mount the flanged valve into your piping system 

in accordance with this manual.

Valve Installation

To properly install this valve, port “AB” must be connected 

to the combined outlet of the heater(s); and port “B” must 

be attached to the bypass between the combined inlet and 

the  combined  outlet,  as  shown  on  page  18.  The  valve 

body has the port designators cast into the drive linkage 

housing. See 

Figure 19

.

PORT AB

Figure 19.  Valve Orientation

4-Inch Valve Orientation

The valve must be installed so that the combined boiler 

outlets enter through Port “AB” (See 

Figure 20

). Port “B” is 

the bypass port and port “A” is the return to the system (port 

designations are cast into the stem of the valve body). The 

valve body should be installed so that the actuator input 

shaft is in the vertical or horizontal position. The Actuator 

stem should never be hanging downward.
As shipped from the factory, the actuator is in the horizontal 

position  when  the  valve  is  installed  as  shown  in 

Figure 

20

. The actuator position can be changed to suit jobsite 

conditions. 

NOTE:

  SIDE A

MUST FACE AWAY

FROM 4" VALVE BODY

FULL 

SYSTEM 

FLOW

FULL 

BYPASS 

FLOW

OPERATING 

ROTATION 

DIRECTION

AB

B

A

Figure 20.  Valve Orientation (Actuator)

Under no circumstances should the actuator be positioned 

such  that  the  electrical  connection  is  pointing  upwards 

(see 

Figure 16

) as this can allow for moisture or debris to 

enter the actuator assembly and potentially damage the 

actuator.
Before  installing  into  the  piping  system,  verify  the  valve 

is  positioned  properly  by  referring  to 

Figure 20

  and  the 

diagram "Typical Cold Water Start Multiple Boiler Piping" 

on page 18.

Summary of Contents for Raypak Hi Delta 302C

Page 1: ...dividuals specially trained and experienced in the installation and maintenance of this type of equipment and related system components Installation and service personnel are required by some states t...

Page 2: ...Water Start on page 5 Caution revised on page 5 Revised first note on page 9 Figure 12 revised on page 9 Caution revised on page 9 Figure 21 revised on page 21 Obsolete text and figures relating to E...

Page 3: ...oxes 16 Installing the Temperature Sensor 16 Installing the Three way Valve 16 Connecting Power to the Controller 16 Connecting the CWS Control to the Multi Boiler Interlock Box 16 Connecting the Boil...

Page 4: ...zardous condition which could cause minor personal injury or product or property damage if ignored NOTE Indicates special instructions on installation operation or maintenance which are important but...

Page 5: ...lves are available see manual Time Temperature Relationships in Scalds The following chart details the relationship of water temperature and time with regard to scald injury and may be used as a guide...

Page 6: ...ls locating dimples are provided for ease of drilling the mounting holes You will need to drill mounting holes through the heater side panel for the routing of wiring and the sensor Figure 3 Multi met...

Page 7: ...mm 1 5 16 34 mm 6 5 8 168 mm LEFT SIDE CONTROL BOX MTG PANEL 11 16 17 mm 7 1 4 184 mm 11 1 8 283 mm Figure 5 Component Locations Raytherm Models 514 824 11 1 8 283 mm 10 5 16 262 mm CONTROL BOX MTG P...

Page 8: ...the following upon a CALL FOR HEAT signal from the heater 1 CALL FOR HEAT LED on PCB illuminates GREEN 2 START UP MODE LED on PCB illuminates YELLOW It should go out in less than 7 minutes as the boil...

Page 9: ...is energized and closes the contacts allowing 24VAC to energize the CFH terminal on the cold start circuit board a A two second delay occurs from the CFH signal to the output of power from terminal M...

Page 10: ...unting the actuator to the valve ensure that the valve stem is oriented with the machined flat notch positioned parallel to the A and AB ports as shown in Figure 13 All actuators used by Raypak includ...

Page 11: ...ow tab labeled High Pressure see Figure 17 This is for maintenance of the valve only If the valve stem begins leaking beneath the yellow tab the internal packing material must be replaced The High Pre...

Page 12: ...cold start controller have 120 VAC Heater is in standby mode Correct wiring to match wiring diagram YES NO NO YES YES NO NO NO YES YES NO The unit is okay YES NO YES Correct wiring Is the actuator mo...

Page 13: ...CLOSED POSITION 3 PIPE ALL RELIEF VALVES TO DRAIN OR AS LOCAL CODES REQUIRE 4 BUFFER TANK REQUIRED WHEN WATER VOLUME IN BOILER LOOP IS NOT ADEQUATE TO PROVIDE STABLE TEMPERATURE CONTROL CONSULT FACTO...

Page 14: ...14 Wiring Diagrams Cold Water Start...

Page 15: ...15 HEATER INTERFACE WIRING FOR CWS OR CWR CWS CWR CONTROL OR MULTIPLE BOILER INTERFACE CWS CWR CONTROL OR MULTIPLE BOILER INTERFACE CWS CWR CONTROL OR MULTIPLE BOILER INTERFACE Heater Interface Wiring...

Page 16: ...ure 9 for detailed instruction Connecting the CWS Control to the Multi Boiler Interlock Box Installer to provide four 18AWG stranded wires between pins 7 10 on the Cold Start Control and 7 10 on the M...

Page 17: ...into your piping system in accordance with this manual Valve Installation To properly install this valve port AB must be connected to the combined outlet of the heater s and port B must be attached to...

Page 18: ...S LOCAL CODES REQUIRE 3 LOCATE UNIONS TO FACILITATE SERVICING OF PLUMBING SIDE 4 BUFFER TANKS MAY BE REQUIRED TO PROVIDE STABLE TEMPERATURE CONTROL ON SYSTEMS WITH VARIABLE FLOW OR LOW WATER VOLUME CO...

Page 19: ...19 CWS CONTROL BOX ASSY SEE PAGE 16 FOR HEATER INTERFACE WIRING SEE PAGE 17 Wiring Diagram Multiple Boiler...

Page 20: ...d to provide Installation Codes Installations must be in accordance with local state provincial and national codes laws regulations and ordinances In the absence of local codes installations must be i...

Page 21: ...120 454 3 25 13 9 13 38 8 1632 5 6 68 257 4 45 25 0 1911 1 3 2002C 132 499 7 26 14 4 19 56 8 1634 6 1 74 280 1 46 25 6 1935 3 4 2072C 132 499 7 27 15 0 19 56 8 1634 6 1 75 283 9 47 26 1 1935 3 4 2342...

Page 22: ...90 340 7 25 13 9 13 2 39 4 1630 4 7 60 227 1 37 20 6 1911 1 3 1414 1468 90 340 7 27 15 0 14 0 41 8 1632 5 65 60 227 1 40 22 2 1911 1 3 1571 1631 90 340 7 30 16 7 14 5 43 3 1632 5 65 60 227 1 45 77 0 1...

Page 23: ...shown in Figure 24 5 Remove the pump junction box cover shown in Figure 24 and locate the 9 wires inside DECAL COVER Figure 24 Pump Wiring Decal and Junction Box 6 Wire in accordance with the low volt...

Page 24: ...n before proceeding 14 Secure from installation Injection Pump Cover Installation Required for Outdoor Installation Only Before Starting 1 Turn off power to the unit at the circuit breaker 2 Turn off...

Page 25: ...e 30 Reposition the pump body so that the electrical box points downward 3 Insert and tighten all eight 8 bolts securing the pump body in place 4 You will now be able to install the pump cover See Fig...

Page 26: ...ALL RELIEF VALVES TO DRAIN OR AS LOCAL CODES REQUIRE 4 SYSTEM FLOW MUST EXCEED HEATER FLOW AT ALL TIMES Typical Cold Water Run Piping Pool Apps SEE NOTE 4 NOTES 1 LOCATE UNIONS TO FACILITATE SERVICING...

Page 27: ...old run circuit board pin MC outputs a 24VAC signal to terminal AL0 of the Hitachi inverter 8 The AL0 relay closes and outputs a 24VAC signal to the coil of the DPST relay located in the cold run cont...

Page 28: ...e 120VAC or 230VAC Heater is in standby mode Correct Wiring YES NO NO YES YES NO NO NO YES YES NO The unit is okay YES NO YES Correct wiring Is the injector pump modulating after 2 1 2 minutes NO Corr...

Page 29: ...29 Wiring Diagrams Cold Water Run SEE PAGE 17...

Page 30: ...part returned for replacement under standard company warranties must be properly tagged with RAYPAK return parts tag completely filled in with the heater serial number model number etc and shipped to...

Page 31: ...31 7 ILLUSTRATED PARTS LISTS Cold Water Start Manufactured from 2006 through current...

Page 32: ...32 1 M 8 M Cold Water Start...

Page 33: ...33 Cold Water Start Multiple Boiler Interlock...

Page 34: ...34 NOTE Sizing is specific to the application...

Page 35: ...35 4 C 1 S 1 S 1 S 1 S 1 C 5 C 2 C 3 C 7 C 9 C 10 C 10 C 4 S 8 C 3 S MVB MODELS ONLY 2 S 7 C Cold Water Run Manufactured 2006 thru current except 302B and 402B thru 5 31 2015...

Page 36: ...36 9 M 4 M RAYTHERM MODELS 2100 4001 ONLY 1 H 5 M 6 M 7 M 8 M 10 M 12 M 11 M 4 M 2 M 1 M Cold Water Run...

Page 37: ...37 NOTE Sizing is specific to the application...

Page 38: ...38 NOTES...

Page 39: ...39 NOTES...

Page 40: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com...

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