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TM005 Rheem Solar Hiline Service Instructions REV D 
D.O.I 20/02/2009 

This document is stored and maintained electronically by 

 

Service. All printed copies not bearing this statement in RED are deemed “uncontrolled”.

 

33 

Solar Water Heater Warranty - Australia Only 

 

Notes: * Refer to item 4 of warranty conditions. 
Rheem  Australia  reserves  the  right  to  transfer  fully  functional  components  from  the  defective  water  heater  to  the 
replacement water heater if required. The term “water heater” used in the Warranty Conditions and Exclusions means 
both the storage tank(s), collector(s) and kit(s).  

 

WARRANTY CONDITIONS 

 

1. 

This  warranty  is  applicable  only  to  water  heaters 
manufactured from 1

st

 July 2001. 

2. 

The water heater must be installed in accordance with 
the Rheem solar water heater installation instructions, 
supplied with the water heater, and in accordance with 
all  relevant  statutory  and  local  requirements  of  the 
State in which the water heater is to be installed. 

3. 

Where a failed component or water heater is replaced 
under  warranty,  the  balance  of  the  original  warranty 
period will remain effective. The replaced part or water 
heater does not carry a new warranty.  

4. 

Where  the  water  heater  is  installed  outside  the 
boundaries  of  a  metropolitan  area  as  defined  by 
Rheem Australia or further than 25 km from a regional 
Rheem Australia branch office 

, or  an accredited Service   
 Agent,  the  cost  of  transport,  insurance  and  travelling 
costs between the nearest Rheem Australia Accredited 
Service Agent‟s premises and the installed site shall be 
the owner‟s responsibility. 

5. 

The  warranty  only  applies  to  the  water  heater  and 
original  or  genuine  company  component  replacement 
parts  and  therefore  does  not  cover  any  plumbing  or 
electrical  parts  supplied  by  the  installer  and  not  an 
integral part of the water heater, e.g. pressure limiting 
valve;  isolation  valves;  non-return  valves;  electrical 
switches; pumps or fuse. 

6. 

The  water  heater  must  be  sized  to  supply  the  hot 
water  demand  in  accordance  with  the  guidelines  in 
Rheem„s solar water heater literature. 

 

WARRANTY EXCLUSIONS 

 

1. 

REPAIR AND REPLACEMENT WORK WILL BE CARRIED OUT AS SET OUT IN THE RHEEM SOLAR 
WATER  HEATER  WARRANTY  ABOVE,  BUT  THE  FOLLOWING  EXCLUSIONS  MAY  CAUSE  THE 
WATER  HEATER  WARRANTY  TO  BECOME  VOID,  AND  MAY  INCUR  A  SERVICE  CHARGE  AND 
COST OF PARTS. 

 

 

a) 

Accidental  damage  to  the  water  heater  or  any 
component,  including:  acts  of  God;  failure  due  to 
misuse;  incorrect  installation;  attempts  to  repair  the 
water  heater  other  than  by  a  Rheem  Australia 
Accredited  Service  Agent  or  the  Rheem  Australia 
Water Heaters Service Department. 

b) 

Where it is found there is nothing wrong with the water 
heater;  where  the  complaint  is  related  to  excessive 
discharge  from  the  temperature  and  pressure  relief 
valve  due  to  high  water  pressure;  where  there  is  no 
flow  of  hot  water  due  to  faulty  plumbing;  where  water 
leaks are related to plumbing and not the water heater 
or water heater components; where there is a failure of 
gas,  electricity  or  water  supplies;  where  the  supply  of 
gas, electricity or water does not comply with relevant 
codes or acts. 

c) 

Where  the  water  heater  or  water  heater  component 
has failed directly or indirectly as a result of: excessive 
water  pressure,  temperature  and/or  thermal  input  or 
corrosive atmosphere; ice formation where the system 
is  

installed  at  an  altitude  more  than  600  metres  above 
sea level; ice formation in the pipe work to and from the 
storage  tank  and  solar  collectors  and  the  system  has 
not  been  installed  in  accordance  with  the  Rheem 
Australia water heater installation instructions.  

d) 

Where  the  water  heater  is  located  in  a  position  that 
does  not  comply  with  the  Rheem  water  heater 
installation 

instructions 

or 

relevant 

statutory 

requirements,  causing  the  need  for  major  dismantling 
or  removal  of  cupboards,  doors  or  walls,  or  use  of 
special  equipment  to  bring  the  water  heater  to  floor 
level or to a serviceable position. 

e) 

Repairs  to  the  water  heater  due  to  scale  formation  in 
the  waterways  when  the  water  heater  has  been 
connected to a harmful water supply as outlined in the 
Owner‟s Guide and Installation Instructions booklet.   

f) 

Breakage  of  collector  glass  for  any  reason  including 
hail  damage.  (We  suggest  that  the  collector  glass  be 
covered by your home insurance policy).   

 

 

2.  SUBJECT TO ANY STATUTORY PROVISIONS TO THE CONTRARY, THIS WARRANTY EXCLUDES 

ANY  AND  ALL  CLAIMS  FOR  DAMAGE  TO  FURNITURE,  WALLS,  FOUNDATIONS  OR  ANY  OTHER 
CONSEQUENTIAL  LOSS  EITHER  DIRECTLY  OR  INDIRECTLY  DUE  TO  LEAKAGE  FROM  THE 
WATER HEATER 

 

In addition to this warranty, the Trade Practices Act 1974 and similar laws in each state and territory provide the owner 
under certain circumstances with certain minimum statutory rights in relation to your Rheem Australia solar water heater. 
This warranty must be read subject to that legislation and nothing in this warranty has the effect of excluding or restricting 
those rights. 

 

 

RHEEM AUSTRALIA 

RHEEM AUSTRALIA PTY. LTD. 
A.B.N 21098823511 

FOR SERVICE TELEPHONE 

131 031 AUSTRALIA 

0800 657 335 NEW ZEALAND 

or refer local Yellow Pages  

 

NOTE:  Every  care  has  been  taken  to  ensure  accuracy  in  preparation  of  this  publication.  No  liability  can  be  accepted  for  any 
consequences, which may arise as a result of its application

.

 

Summary of Contents for 52S160

Page 1: ...ted copies not bearing this statement in RED are deemed uncontrolled R Rh he ee em m A Au us st tr ra al li ia a P Pt ty y L Lt td d A AB BN N 2 21 1 0 09 98 8 8 82 23 3 5 51 11 1 52S160 52S300 SERVIC...

Page 2: ...ram 12 Fault Finding 12 Fault Finding Charts 12 Fault Diagnosis Sequence 13 Fault Finding Chart 1 14 Fault Finding Chart 1 1 15 Fault Finding Chart 1 2 16 Electrical Insulation Testing 16 Fault Findin...

Page 3: ...ing Regulatory Authorities to carry out effective repairs to a Solar Hiline solar water heater in the minimum of time Safety precautions or areas where extra care should be observed when conducting te...

Page 4: ...on about the water heater to which it is attached The model number consists of 6 digits and 2 letters Water Heater Model Number 5 2 S 160 S5 Type 5 Solar Orientation 2 Horizontal Collector S NPT200 St...

Page 5: ...at the collector connectors the hot and cold pipe Sunstat valve and all tank fittings 3 Check the condition of the insulation on the hot pipe Note In frost prone areas the hot and cold pipes are insu...

Page 6: ...GB 20 GB 15 x RP1 32 x GB 20 Weight Kg Empty 103 161 Full 265 455 Solar Hiline Operation The Hiline solar system operates on the thermosiphon principle As water in the collector s gains heat from sol...

Page 7: ...e thermostat will be required Refer to wiring diagrams in technical bulletin TB07 016 for wiring arrangements utilising the new ST series thermostat PPS Connectors Failed PPS connectors used to couple...

Page 8: ...ge tank to the collectors Hot Pipe Solar Flow The short pipe connecting the solar collectors to the storage tank through which the solar heated water flows back to the storage tank from the collectors...

Page 9: ...Note Water will expand relative to its rise in temperature The discharge from the T PR valve is usually the result of thermal expansion due to heating the quantity of the discharge will be affected b...

Page 10: ...or the complaint the duration of the problem any change in circumstances or usage and recent weather conditions This information in conjunction with the following listed common complaints will assist...

Page 11: ...air condensing when the collector cools down Because of high temperatures within the collector ambient air is transferred in and out of the collector through drain holes Note The collector is not herm...

Page 12: ...up to 150 C may be present in the collector s Isolate water supply and relieve pressure through a hot tap or the temperature and pressure relief valve prior to opening the collector pipe work Wear pr...

Page 13: ...sis Sequence Is the complaint for no hot water Have there been periods of high solar gain YES NO NO Is complaint for insufficient hot water No hot water electric booster circuit No hot water Collector...

Page 14: ...ier Continue with diagnosis to confirm booster circuit is operational Is the booster switch turned on Turn booster on YES NO NO YES NO Is the fuse blown at the switchboard NO Isolate power and continu...

Page 15: ...d TEST 6 YES Is the water in the tank at least 6 C lower than the thermostat setting Slide the thermostat out from under the retaining clamp and allow the base of the thermostat to cool Does the eleme...

Page 16: ...of Active Circuit in Heater Reading not to be below 1 mega ohm 1 Connect megger leads to the active side of the terminal block and earth 2 Operate megger A reading above 1 mega ohm should be obtained...

Page 17: ...due to insufficient roof strength NO YES The ideal collector inclination is equal to the local latitude The minimum collector inclination for the system to operate is 10 Are the collectors lying too f...

Page 18: ...atures up to 150o C may be present in the system Isolate water supply and relieve pressure through a hot tap prior to removing any pipe work YES The tank temperature will need to be below 55o C for th...

Page 19: ...ype Thermostat Using a multimeter on the AC voltage scale measure between active and neutral on the terminal block The voltage should be approximately 240 volts TEST 5a EWT Type Thermostat TEST 5b ST...

Page 20: ...ale measure between terminals 1 and 2 on the thermostat The reading should be 0 ohms Test 8 Same test points as test 6b however the reading should be infinity open circuit TEST 7a EWT Type Thermostat...

Page 21: ...leaks crossed connections or dripping taps Does the water temperature correspond with the thermostat setting YES NO NO YES Electric Booster circuit Collector circuit NO Repair any leaks Isolate cross...

Page 22: ...if concerns surround small children or elderly occupants Has the ECO tripped NO Isolate power before continuing diagnosis Is the water temperature above 80 C Draw water until the water temperature dr...

Page 23: ...thermostat is not tripped Is boosting required during periods of high solar gain to meet hot water demands Are there any water leaks around the collectors or heater Is the leak discharge from the T P...

Page 24: ...tom of the collector Is the system in an area that is prone to frost Replace the collector Replace the collector No warranty applies if leak is due to frost Is the leak from the heating unit gasket Re...

Page 25: ...ly evident when electric heating cycle is on NO YES Noise is caused by FLASH STEAM Refer to explanation in Hot Water Physics section Is the noise water hammer NO Refer to water hammer explanation in c...

Page 26: ...ater 3 Relieve pressure from the water heater through the temperature and pressure relief valve 4 Remove the access cover and disconnect the wiring from the terminal block undo the conduit terminator...

Page 27: ...screws retaining the collector to the angle bracket disconnect the retaining strap at the top of the collector slide the collector out and remove to ground level 5 Reassemble in reverse order of above...

Page 28: ...ode level refit the cold pipe to the collector and fit the spring clip into place 3 Fit anode bar to anode completely unscrew and withdraw the anode carefully using the bar to counter balance the anod...

Page 29: ...ly If the T PR valve requires replacement ensure the new valve is of the correct pressure rating If the discharge temperature is above 90 C the cause must be identified Never fit a T PR valve with a r...

Page 30: ...9 for 300 litre models the pipe kit part number is 299209 The C series collectors are shorter and wider than the NPT collectors this will require the collectors to be repositioned during the installat...

Page 31: ...3356 2 T PR Valve 220614 12 O ring 25mm 087023 3 Access Cover 109802 13 Blanking Disc 330606 4 Thermostat 052012 14 M33 Male Brass Nut 063602 5 Thermostat Holding Clamp 102501 15 Single Collector Supp...

Page 32: ...Valve 220614 12 O ring 25mm 330171 3 Access Cover 109802 13 Blanking Disc 330606 4 Thermostat 051350 14 M33 Brass Male Nut 063602 5 Thermostat Holding Clamp 102503 15 2 Collector support angle 191613...

Page 33: ...Service Agent or the Rheem Australia Water Heaters Service Department b Where it is found there is nothing wrong with the water heater where the complaint is related to excessive discharge from the te...

Page 34: ...ED are deemed uncontrolled 34 Document Revision History Title Rheem Solar Hiline Service Instructions Document Number TM005 Revision Details of change D O I A Service Instructions issued for 52S serie...

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