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1  SAFETY 

 

1.1

 

INTRODUCTION 

 

Your Reimann & Georger Corporation HV1855 HydraPak has been engineered to provide performance, long term 
economics and safety advantages that no other type can match.  However, even a well-designed and well-built hydraulic 
power unit can malfunction or become hazardous in the hands of an inexperienced and/or untrained user.  Therefore, read 
this manual and related equipment manuals thoroughly before operating your HydraPak to provide maximum safety for all 
operating personnel, and to get the maximum benefit from your equipment. 
 

1.2

 

SAFETY DEFINITIONS 

 
A safety message alerts you to potential hazards that could injure you or others or cause property damage.  The safety 
messages or signal words for product safety signs are 

DANGER

WARNING

, and 

CAUTION

.  Each safety message is 

preceded by a safety alert symbol and is defined as follows: 
 

DANGER: 

Indicates an imminently hazardous situation which, if not avoided, 

will 

cause death or serious injury.  This 

safety message is limited to the most extreme situations. 
 

WARNING: 

Indicates potentially hazardous situation which, if not avoided, 

could 

result in death or serious injury. 

 

CAUTION: 

Indicates a potentially hazardous situation which, if not avoided, 

may

 result in minor or moderate injury.  It 

may also be used to alert against unsafe practices and property-damage-only accidents. 
 

1.3

 

HYDRAPAK SAFETY LABELS 

 
These labels warn you of potential hazards that could cause injury.  Read them carefully.  If a label comes off or becomes 
illegible, contact Reimann & Georger Corporation for a free replacement. 
 

1.4

 

HYDRAPAK SAFETY RULES 

 
1. 

 

Operators must be thoroughly trained before operating the HydraPak and associated equipment.  A trained person is 
one who has read and thoroughly understands this instruction manual and related equipment manuals and, through 
training and experience, has shown knowledge regarding the safe operational procedures. 

 
2. 

 

Follow the Pre-Operative Checklist before using the equipment.

 

 

3. 

 

Do not use a HydraPak or associated equipment that shows any signs of damage. 

 

 

4. 

 

Never use the HydraPak in an explosive atmosphere and/or near combustible material that could be ignited by a spark. 

 
5. 

 

Work area is to be kept clear of unauthorized personnel at all times.  Place barricades or secure the area in such a 
manner that no personnel can be injured.

 

 

6. 

 

Use all personal protective equipment as defined by the employer. 

 
7. 

 

Keep all clothing and all body parts clear of moving parts. 

 
8. 

 

Always connect the return (tank) hose connections before the supply (pressure) connections. 

 
9. 

 

Never exceed the flow or pressure for which the hydraulic equipment is rated. 

 
10. 

 

Use an approved fuel container in a well-ventilated area when refueling.  Move fuel container at least ten feet from 
fueling point before starting. 

 
11. 

 

Operate the HydraPak in a well-ventilated area. 

 
12. 

 

Do not touch a hot muffler or engine.  

 

Summary of Contents for HYDRAPAK HV1855C

Page 1: ...HV1855C HYDRAPAK INSTRUCTIONS REIMANN GEORGER CORPORATION CONSTRUCTION PRODUCTS BUFFALO NY P N 6122035 11 25 13...

Page 2: ...ne 5 3 1 2 Checking the Hydraulic System 5 3 2 Starting and Operating the HydraPak 6 3 3 Stopping the HydraPak 7 4 INSPECTION AND MAINTENANCE 8 4 1 General Maintenance Rules 8 4 2 Hydraulic System Ins...

Page 3: ...ate this HydraPak or the associated hydraulic tools It is recommended that this checklist be maintained as a permanent record Insure construction area is secured from all unauthorized personnel All cr...

Page 4: ...only accidents 1 3 HYDRAPAK SAFETY LABELS These labels warn you of potential hazards that could cause injury Read them carefully If a label comes off or becomes illegible contact Reimann Georger Corpo...

Page 5: ...oses or fittings while the HydraPak is running 18 At end of operation secure the HydraPak and the associated hydraulic equipment to prevent unauthorized use Never assume you will find the equipment in...

Page 6: ...er Breather 100 mesh Electrical Charging System 12 14V 16 AMP regulated to battery Battery Type 12V 15 Plate 400 CCA Fuse Automotive Ignition 5 AMP Blade Type Fan 25 AMP Standard Features Hour meter E...

Page 7: ...dering spare parts or requesting assistance in service The HydraPak has a product nameplate that shows the model and serial numbers as shown in Figure 2 1 Record the model and serial numbers for futur...

Page 8: ...el comes off or becomes hard to read contact Reimann Georger Corporation for replacement information 4 Construction area is to be kept clear of unauthorized personnel Place barricades or secure the ar...

Page 9: ...cted return tank line from the HydraPak tank port to the return port of the hydraulic tool c Then connect the pressure line from the hydraulic tool pressure port to the pressure port on the HydraPak w...

Page 10: ...PPING THE HYDRAPAK At the end of operation secure the equipment to prevent unauthorized use Never assume you will find the equipment in the same condition that you left it Proceed as follows 1 Let the...

Page 11: ...WIRE FROM THE BATTERY TERMINAL WARNING DO NOT ADJUST OR REMOVE HYDRAULIC COMPONENTS LINES OR FITTINGS WHILE THE HYDRAPAK IS RUNNING OR WHENEVER THE HYDRAULIC FLUID IS HOT WARNING LIQUID UNDER HIGH PRE...

Page 12: ...D MAINTENANCE 1 The following rules must be observed when doing engine maintenance a Do not check for a spark with the spark plug removed Use an approved tester b Do not crank the engine with the spar...

Page 13: ...eplace engine oil filter 100 hrs Check clean and replace spark plug 100 hrs Have cylinder head removed and cleaned leaded fuel 100 hrs Have cylinder head removed and cleaned unleaded fuel 200 hrs Repl...

Page 14: ...aulic tool being used check hydraulic tool requirement c Air in fluid inspect for oil leaks and repair to correct d No work being done open center tools only produce pressure under load No hydraulic o...

Page 15: ...sure requirement Extension hoses too long a Hoses over 50 feet long add sufficient friction to the hydraulic system to slow down the hydraulic tool slightly b Where possible use as few quick disconnec...

Page 16: ...n suction line Improper type of hydraulic oil as an original equipment manufacturer RGC uses a Grade ISO VG 32 hydraulic oil If you have any questions concerning the type of oil you should use for you...

Page 17: ...in the engine manual Auto idle override switch has been left in bypass push switch down to put engine in auto idle mode Engine races uncontrollably at full throttle Defective control module on electro...

Page 18: ...AT EXCHANGER CORE 10 TUBE 11 5411513 1 FAN 12 12 5800387 2 COTTER HAIR PIN 13 6918113 1 HYDRAULIC PUMP 14 5400861 1 BATTERY 14 5401564 1 BATTERY STRAP 15 6901501 1 PUMP BRACKET 15 6901502 1 PUMP BRACK...

Page 19: ...Figure 6 1 HV1855 Assembly Drawing 16...

Page 20: ...IAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR ANY OTHER PERSON FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES CONNECTED W...

Page 21: ...y normal wear and tear by improper adjustment or alteration by alterations not completed by authorized service personnel or by failure of product parts from such alterations 4 Costs of repairing damag...

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