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1307SDH_RDH--EN,

page 17/32 

 

           COMMISSIONING, LIGHTING and OPERATION 

 

 

9.1 Commissioning 

 
Normally Reznor SDH/RDH air heaters do not require 
commissioning. Final testing after production ensures 
that, if installation has been carried out by a suitably 
qualified person and strictly in accordance with this 
document, the appliance is ready to be taken into 
service. 

Note : 

Outdoor commissioning work on RDH appliances 

should not be undertaken during wet conditions, a 
second person must be available to provide assistance in 
the event of an emergency. 

9.1.1  

Check

Prior to start up heater, carry out following checks to 
ensure :

 

o

 

Check suspension (SDH) or unit support (RDH). Unit 
must be secure. Verify that no other parts are fitted 
which are not individually supported and secured. 

o

 

Check piping for leaks and proper gas line pressure. 
Bleed gas lines of trapped air.  

Check electrical wiring and ensure that wiring 
conforms to the wiring diagram. Be sure all wire 
sizes meet requirements. 

o

 

Phase supply cable to correct terminals. 

o

 

  Check polarity. Verify that line voltage exists 

between the black “L1” and earth ground.   

o

    Verify that the appliance is earthed by conducting an 

earth continuity test. 

o

   Current rating and fuse value. 

o

   Correct supply gas pressure. 

o

   Correct burner gas pressure. 

o

   Satisfactory & smooth ignition. 

 

Supplementary checks in case of an SDH installation: 

Check clearances from combustibles. Requirements 
are in section 5.  

Check vent system to be sure that it is installed 
according to the instructions in section 6, venting 
requirements. 

 

 
9.1.2  

Heater  start-up 

 

For your safety, follow the instructions 
exactly otherwise damage or injury 
could occur ! 

 

o

  This heater does not have a pilot flame. It is 

equipped with an ignition device that automatically 
lights the burner. Do not try to light the burner by 
hand. 

o

 

Before operating, smell all around the heater area 
for gas. Be sure to smell next to the floor because 
propane gas is heavier than air and will settle near 
the floor. 

o

 

Do not use this appliance if any part has subjected 
to water ingress. Immediately call a qualified 
service technician to inspect the appliance and to 
replace any part of the control system and any gas 
control. 

 

o

 

When overheating occurs or when gas supply is not 
turned off, shut the manual gas tap before turning 
off the electric power. 

 

o

  In addition to the above requirements checks to 

ensure that the fan performance and motor load 
factors are correct for the application and in 
accordance with the appliance data plate. 

 
 

9.1.3 

Drives : general and adjustments 

 

Adjustment may be necessary to set the fan duty for the 
static pressure and motor load requirements. Before 
starting work on the fan assembly: 

o

 

Set external controls to off or their lowest setting. 

o

 Turn 

OFF the gas supply to the air heater. 

o

 Switch 

OFF the electricity supply to the air heater 

after the air circulating fan has stopped. 

o

 

Carry out adjustments as appropriate. 

 
 
N.B. Rotational speed checks should be carried out 
using an infrared tachometer or stroboscope. 
 
Adjusting the fan speed can be carried out by altering 
the diameter of the adjustable drive pulley on the motor 
shaft. 

o

 

Loosen the belt tension device and remove he 

drive belt. 

o

 

Refer to figure 11 and note that the outer section 

of the drive pulley is secured by a hexagon socket 
screw to a flat on the pulley hub, this is positioned 
by loosening the hexagon socket screw 
sufficiently to enable the pulley to be either 
opened or closed by turning it on the thread on 
which it is engaged. 

o

 

It should be noted that one complete turn of the 

pulley half is equal to approximately 8% of the fan 
speed. Closing the pulley increases the speed and 
opening decreases the speed. 

o

 

After making speed adjustments tension belt in 

accordance with the dimensions given in figure  
11 and check pulley alignment to ensure the belt 
runs correctly. 

 

N.B. 

Always ensure that the pulley is tightened onto a 

flat of the hub before switching on the fan, even when 
testing a reset condition. 
 
 

Opening the pulley too far will cause the belt to 
touch the bottom of the V grove resulting in a 
significant reduction of belt life time and loss of 
grip. 

 

 
If the amount of adjustment is not achieved with the 
range obtainable with the pulleys fitted, it will be 
necessary to change the driven pulley fitted on the 
blower and possibly the size of the drive V belt. After 
adjustment ensure the motor load rating is not exceeded! 

Summary of Contents for RDH 025

Page 1: ...a Lithuania Montenegro New Zealand Norway Poland Portugal Romania Russian Federation Serbia Slovakia Slovenia Spain Sweden Turkey Ukraine INSTALLATION COMMISSIONING SERVICING These appliances meet the...

Page 2: ...tions of all relevant national and local standardisations The installation must also be in accordance with the relevant electrical and IEE regulations Unauthorised modification of this appliance or de...

Page 3: ...s suspended Follow the instructions included in the option package When transporting the appliance after it has been unpacked i e fork lifting etc note the restrictions and recommendation indicated in...

Page 4: ...X emission 100 G20 0 O2 mg kWh 113 21 125 27 123 42 143 39 155 23 127 60 146 14 NOX emission 50 G20 0 O2 mg kWh 74 84 68 00 65 83 68 97 99 31 67 56 89 78 Mass flow rate flue gases 100 G20 kg h 78 2 97...

Page 5: ...60 1454 1654 140 573 190 1094 212 700 753 197 300 756 270 380 81 68 1800 102 043 1852 806 1722 1922 140 841 190 840 229 600 988 120 500 502 270 615 81 68 2500 102 055 1852 806 1722 1922 225 756 190 84...

Page 6: ...60 140 573 190 1094 212 700 753 197 300 756 270 380 81 68 112 1800 102 043 2430 806 2300 2500 140 841 190 840 229 600 988 120 500 502 270 615 81 68 112 2500 102 055 2430 806 2300 2500 225 756 190 840...

Page 7: ...54 840 212 600 753 120 300 502 270 380 81 68 030 1584 1060 1454 1654 1094 212 700 753 197 300 756 270 380 81 68 035 1584 1060 1454 1654 1094 212 700 753 197 300 756 270 380 81 68 043 1852 806 1722 192...

Page 8: ...060 840 212 600 753 120 300 502 270 380 81 68 121 030 1990 1060 1860 2060 1094 212 700 753 197 300 756 270 380 81 68 121 035 1990 1060 1860 2060 1094 212 700 753 197 300 756 270 380 81 68 121 043 2430...

Page 9: ...lding exhaust systems Where chlorine vapours are prevalent heaters with special grade 316 AISI stainless steel heat exchangers are recommended 5 1 2 Installation heater Figure 2a shows the clearances...

Page 10: ...elements of the building Exposed ducting should be insulated and covered with a weatherproof membrane The duct connection to the appliance should be made using flexible connections to reduce noise tra...

Page 11: ...rements may apply in addition to national requirements These unit heaters are designed to operate safely and efficiently with either a horizontal or vertical flue system when installed with the specif...

Page 12: ...65 C when the heater is in operation The flue must be at least 150 mm away from any combustible material Single wall flue pipe exposed to cold air or run through unheated areas should be insulated Wh...

Page 13: ...e pipe exposed to cold air or run through unheated areas should be insulated Where condensation is unavoidable provision must be made for the condensation to flow freely to a point to which it can be...

Page 14: ...intain the nominal heat input Ensure that a gas supply line includes a filter and has been tested and purged in accordance with prescribed practice prior to commissioning and taking the air heater int...

Page 15: ...ls The location of the room thermostat or sensor is very important It should not be positioned on a cold wall or cold surface Avoid location in draughty areas or where it may be influenced by heat sou...

Page 16: ...andle heater motor loadings Energymizor Sensor cable 0 25mm screened Master slave cable 0 1mm bell wire type no screen necessary 8 6 7 Retain insert link wires shown solid Terminals shown may not be i...

Page 17: ...nspect the appliance and to replace any part of the control system and any gas control o When overheating occurs or when gas supply is not turned off shut the manual gas tap before turning off the ele...

Page 18: ...The air circulation fan will start after about 20 60 seconds In the event of the combustion air volume falling below a safe level the burner will be extinguished a re start cycle will commence after a...

Page 19: ...is is the time of 10 seconds between burner shutdown and the moment the combustion fan venter is de energized Start pre purge Energisation of venter motor If the differential pressure switch is in nor...

Page 20: ...clockwise to decrease pressure or clockwise to increase pressure see figure 13 Adjusting the burner pressure may only be carried out by suitably qualified persons o Set room thermostat to lowest setti...

Page 21: ...increase and counter clockwise to decrease pressure until desired maximum pressure is obtained c Check maximum pressure setting several times Adjusting minimum pressure setting a Disconnect electrica...

Page 22: ...2 10 1 80 1 53 Injector dia 1x mm 3 25 3 65 3 80 4 10 4 70 5 60 6 70 burner pressure 100 mbar 14 00 12 70 16 30 15 90 16 60 13 90 14 80 burner pressure 50 mbar 3 50 3 20 4 10 4 00 4 20 3 50 3 70 Natur...

Page 23: ...terminals for all electrical controls 8 Gas connection 9 Capillary thermal overheat control with manual reset LC3 10 Cable entry connections 11 Relay two stage 12 Motor starter 13 24V relay only SDH...

Page 24: ...e see below for removal instructions Inspect the burner control compartment annually to determine if cleaning is necessary If there is an accumulation of dirt dust and or lint clean the compartment an...

Page 25: ...Remove 2 screws of the burner slider Disconnect wire of the ignition electrode at the burner controller Figure 23 Figure 24 Disconnect flame sensor wire at the burner controller Remove burner box toge...

Page 26: ...vity of gas as well as the model and serial number of the unit When removing or replacing the burner orifice be careful not to damage the venturi tube and or the bracket 12 5 Ignition system The ignit...

Page 27: ...enter motor wires at the terminal and ground screw 4 Holding the motor remove the screws that attach the motor plate to the venter housing Remove the motor and wheel assembly from the heater 5 Reassem...

Page 28: ...f either set point is reached the limit control will interrupt the electric power to the gas valve This safety device provides protection in the case of motor failure or lack of airflow due to restric...

Page 29: ...Check burner relay ground wire f Unit not properly grounded f Make certain unit is properly field grounded earthed and properly phased L1 to hot lead L2 to neutral g Faulty burner relay g If voltage i...

Page 30: ...osition flame sensor Is gas flowing Is the igniter position correct in the gas flow Check gas pressure and supply voltage If either are low correct and repeat startup Reposition spark igniter Is there...

Page 31: ...7 All Combustion fan motor with wheel for std units 35 25233 025 055 Combustion fan motor with wheel for opp units 35 25233 1 025 055 Combustion fan motor with wheel for std units 35 25224 073 100 Com...

Page 32: ...the burner control does not require resetting An indicator light glows at the front panel of the appliance and on a remote control if fitted Reset by pushing light button on appliance or the remote c...

Page 33: ...Sabbestraat 130 B 8930 MENEN Belgium Herewith declares that The gas fired air heaters REZNOR series SDH and RDH Are in conformity with the provisions of the Machinery Directive as amended and with nat...

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