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Smart Condition Monitoring System Electrical and Communications Manual 

Table 1 — Parts list of the Edge Device mounting for foot mounted gear drives

Item number

Description

Quantity

1

Serial Edge Device

1

2

Edge Device mounting plate

1

3

Socket head cap screw, #12-24UNC x 1-1/4"

4

4

Lock washer #12

4

5

Andon light

1

6

Hex head cap screw, 5/16-18UNC x 3/4", grade 5

1

7

Andon light bracket

1

8

Lock nut 5/16-18UNC

1

9

Rubber grommet

1

10

Andon Light mounting flange with M5 hardware

1

11

Conduit nipple electrical 0.50-14NPT x 3-1/2”

1

12

Andon light pipe cover

1

13

Hex Head Cap Screw, 1/2-13UNC x 1", grade 5

2

14

Lock washer, 1/2"

2

15

Flat washer, 1/2"

2

16

Channel 1-5/8" x 1-5/8" slotted, galvanized

1

17

Unistrut end cap

2

18

Mounting post, 190V-220V gear drives only

2

19

Channel Nut with Spring, 1-5/8" series, 1/2-13UNC

2

20

Socket head cap screw, M12x1.75 x 30mm, grade 8.8 (V-Class 120V – 180V)

2

Socket head cap crew, M12x1.75 x 45mm, Grade 8.8 (V-Class 190V – 220V)

2

Socket head cap screw, 5/16-18UNC x 5/8" (A+Plus and Y-Unit)

2

21

Lock washer, M12 (V-Class)

2

Lock washer, 5/16” zinc plated (A+Plus and Y-Unit)

2

22

Flat washer, M12 (V-Class)

2

Flat washer, 5/16” stainless (A+Plus and Y-Unit)

2

23

Power supply for Edge Device

1

24

Socket head cap screw #8-32 x 3/8”

2

25

Lock washer #8

2

5

1

23

16

7

9

10

11

12

2

17

6

8

3

4

13

14

15

19

20

21

22

25

24

18

3

14

46

41

42

44

1

SEE NOTE 7

MOUNTING ITEM 1 TO

SHEET METAL

(OPTIONAL)

1

41

42

44

43

CABLE CLIP ASSEMBLY

45

16

17

SEE NOTES 3 & 4

10795892 MONITOR KIT

(OPTIONAL)

60

61 62 63

* ITEM NOT SHOWN IN ASSEMBLY VIEWS

NOTES:

FASTENER TORQUES PER DRAWINGS 436155 (INCH) AND 436156 (METRIC)

1.

       EXCEPT WHERE NOTED.

USE LOCTITE PIPE JOINT COMPOUND #30557 (PART NUMBER 10164926)

2.

       OR EQUIVALENT ON ALL NPT PIPE JOINTS.

CABLE TIES (ITEM 17) TO BE INSTALLED WHERE NEEDED. DRILL  0.144" (#27) PILOT HOLE.

3.

CABLE TIES (ITEM 17) AND VIBRATION SENSOR (ITEM 3) MAY BE EPOXY

4.

       MOUNTED IF PREFERRED, USING EPOXY (ITEM 21).

SEE DRAWING 110023894 FOR WIRING DIAGRAM.

5.

USE LOCTITE #242 THREADLOCKER (PART NUMBER 10154332) OR EQUIVALENT

6.

       ON FASTENERS PER FMS 6.610 AS INDICATED.

MODBUS CONVERTER (ITEM 1) CAN BE LOCATED AS NEEDED. 

7.

       DRILL & TAP M8x1.25 MOUNTING HOLE.

MOUNTING POSTS (ITEM 13) ONLY USED ON 190-220V UNIT SIZES.

8.

ONLY THESE TWO ORIENTATIONS

ARE ACCEPTABLE FOR VIBRATION

SENSOR.

SLAVE ID: 40

SEE NOTES 4 & 6 

(LOCTITE MTG SCREWS)

A

A

UNIVERSAL KIT BOM

ITEM

NO.

DESCRIPTION

QTY.

PART NO.

1

CONVERTER, MODBUS

1

10729698

2

ANDON LIGHT MODBUS MODIFIED 

1

10674040

3

VIBRATION & TEMP SENSOR QM42VTQP MODIFD

1

10674039

4

EDGE-DEVICE, SERIAL, SED3 NO CELL

1

10782841

5

POWER-SUPPLY, PSU-SED503XYY KIT

1

10782845

6

CHANNEL 1-5/8"X1-5/8" SLOTTED, 32 IN,  PRE-GALVANIZED

1

10791225

7

BRACKET SWITCH, ANDON LIGHT, 465A

1

10674013

8

BUSHING PUSH-IN RUBBER

1

10714028

9

BUSHING PIPE - PIPE MTG FLANGE

1

10609128

10

CONDUIT NIPPLE, ELECTRICAL 0.500-14 NPT X 3.50, GALVANIZED

1

10667340

11

ADAPTER PIPE - ANDON

1

10609126

12

MOUNTING PLATE, UNIVERSAL KIT, V3 EDGE DEVICE

1

10817916

13

MOUNTING POST, 190V-220V

2

10181094

14

RTD SUMP W/3-PIN CONNECTOR, 3.000"

1

10786580

15

END CAP FOR UNISTRUT, METAL, P1280EG

2

10606019

16

MOUNT, CABLE TIE, SS

8

10743680

17

CABLE TIE, HI-TEMP

8

10714805

18 *

SERIAL CABLE M12 F - M12 M, 5.0M, MOLDED

1

10738998

19 *

SERIAL CABLE M12 F - M12 M, 2.0M, MOLDED

2

10738996

20 *

SERIAL CABLE Y 2XM12 F TO M12 M, 0.25M

2

10739001

21 *

EPOXY, 2 PART DEVCON PLASTIC WELDER

1

10724955

22 *

LABEL QR CODE

1

10617071

23 *

BOX CARBON WALL 28X15X12

1

10804807

CONTENTS OF HARDWARE KIT 10818153

30

HEX HEAD CAPSCREW, 0.312-18UNC x 0.750", Gr.5, ZP

1

10063527

31

LOCKNUT, 0.312-18UNC, ZP

1

10064025

32

SOCKET HEAD CAPSCREW, #12-24UNC x 1.250", ZP

4

10812644

33

LOCKWASHER, #12, ZP

4

10812656

34

HEX HEAD CAPSCREW, 0.500-13UNC x 1.000", Gr.5, ZP

2

10063518

35

FLAT WASHER, 0.531 ID X 1.062 OD, 0.095 THK., ZP

2

10064172

36

LOCKWASHER, 0.500", ZP

2

10018201

37

CHANNEL NUT W/ SPRING, 1-5/8" SERIES, 0.500-13UNC

2

10605982

38

SOCKET HEAD CAPSCREW, M12x1.75 x 30, 8.8

2

10097296

SOCKET HEAD CAPSCREW, M12x1.75 x 45, 8.8

2

10097095

SOCKET HEAD CAPSCREW, 0.312-18UNC x 0.625"

2

10063413

39

FLAT WASHER, 13mm ID X 24mm OD X 2.5mm THK. (M12)

2

10093492

FLAT WASHER, 0.336 ID X 0.735 OD, 0.044 THK., 316SS

2

10219114

40

LOCKWASHER, M12, ZP

2

10084705

LOCKWASHER, 0.312", ZP

2

10064086

41

HEX HEAD CAPSCREW, M8x1.25 x 16, 8.8, ZP

1

10084648

42

LOCKWASHER, M8, ZP

1

10084708

43

HEX NUT, M8x1.25, ZP

1

10084703

44

HOSE CLAMP, Ø0,750", GALVANIZED

1

10741758

45

DRIVE SCREW ROUND HEAD, #8 X 0.375, ZP

8

10066024

46

PIPE BUSHING, 1.000-11.5 MP x 0.500-14 FP, ZP

1

10065334

PIPE BUSHING, 1.250-11.5 MP x 0.500-14 FP, ZP

1

10065336

PIPE BUSHING, 2.000-11.5 MP x 0.500-14 FP, ZP

1

10705867

47

SOCKET HEAD CAPSCREW, #8-32UNC X 0.375"

2

10063426

48

LOCKWASHER, #8, ZP

2

10064089

CONTENTS OF MONITOR KIT 10795892 (MONITOR KIT IS OPTIONAL)

60

MODBUS RTU MONITOR ASSY

1

10783609

61

SOCKET HEAD CAPSCREW, #10-24 x 0.750

4

10063433

62

FLAT WASHER, 0.219 ID X 0.500 OD, 0.049 THK.

4

10018205

63

LOCKWASHER, #10, ZP

4

10018202

64 *

SERIAL CABLE Y 2XM12 F TO M12 M, 0.5M

1

10739002

G

8

H

J

K

L

M

F

E

D

C

B

A

7

6

5

4

3

2

1

9

10

11

12

9

1

2

3

4

5

6

7

8

10

11

12

C

F

M

L

K

J

H

G

E

D

13

14

15

16

16

15

14

13

A

B

11-17-2020

.

.

KL

.

.

.

A

THIS DOCUMENT CONTAINS CONFIDENTIAL/PROPRIETARY INFORMATION OF REXNORD INDUSTRIES, LLC.

NEITHER RECEIPT NOR POSSESSION THEREOF CONFERS ANY OWNERSHIP INTEREST IN RIGHT TO

REPRODUCE OR USE, OR DISCLOSE IN WHOLE OR IN PART, ANY SUCH INFORMATION WITHOUT

WRITTEN AUTHORIZATION FROM REXNORD INDUSTRIES, LLC. IT IS SUBJECT TO RETURN UPON DEMAND.

THESE COMMODITIES, TECHNOLOGY, OR SOFTWARE ARE SUBJECT TO THE UNITED STATES

EXPORT REGULATIONS. DIVERSION CONTRARY TO U.S. LAW AND OTHER RELEVANT EXPORT CONTROLS IS PROHIBITED.

SOLIDWORKS DRAWING

DO NOT CHANGE MANUALLY

DATE

CHKD

SYM

SCMS TIER 1010, V3

10-28-2020

D. JASKIE

N. ZASTROW

K. LEICK

ENGINEER

MFG./PUR.

DATE

DESIGNER

REV.

UNIT:

TITLE:

SIMILAR TO

SCALE DWG. NO.

www.rexnord.com

REXNORD INDUSTRIES, LLC

110022851

1:4

110023960 Drawing

ASSY UNIVERSAL KIT

SIZE

A1

.

A

RESTRICTED

.

.

.

.

FINISH MASS

ROUGH MASS

HEAT TREATMENT

MATERIAL

RGH. PART NO.

.

.

.

.

.

ASSY UNIVERSAL KIT

PART NAME

SHT. 1  OF  2

CLASSIFICATION=

.

SAP PART NO.

- UNLESS OTHERWISE SPECIFIED -

DIMENSIONS ARE IN MILLIMETERS

DIMENSIONS IN BRACKETS '[  ]'

ARE IN INCHES

Exploded View

Figure 1 — Exploded view of Edge Device assembly

Summary of Contents for Smart Condition Monitoring System 1050

Page 1: ...communications for all Rexnord Smart Condition Monitoring System models This work is intended for a licensed electrician as proper safety precautions should be taken when working with high voltage These instructions also cover how to connect the transducer used to monitor motor current when provided as part of the model package For details on sensor placement and attachment please refer to the pro...

Page 2: ...ta Cable Connection 7 Transducer Connection 8 Network Connection Security Guidelines 12 PLC Interface Set Up 12 Appendix A Troubleshooting 13 Appendix B Enclosure Details 13 Appendix C FCC Statements 14 Safety Requirements The gear drive and power to Edge Device needs to be locked out during installation and troubleshooting ...

Page 3: ...18 Mounting post 190V 220V gear drives only 2 19 Channel Nut with Spring 1 5 8 series 1 2 13UNC 2 20 Socket head cap screw M12x1 75 x 30mm grade 8 8 V Class 120V 180V 2 Socket head cap crew M12x1 75 x 45mm Grade 8 8 V Class 190V 220V 2 Socket head cap screw 5 16 18UNC x 5 8 A Plus and Y Unit 2 21 Lock washer M12 V Class 2 Lock washer 5 16 zinc plated A Plus and Y Unit 2 22 Flat washer M12 V Class ...

Page 4: ...st be connected to AC power to operate The input power specifications include Nominal voltage 100V to 240V ac nominal 50 60Hz Maximum power 120 Watts Figure 2 Drawing of third generation Smart Condition Monitoring System Serial Edge Device showing variant with optional cellular antenna Figure 3 Serial Edge Device showing all available user connections 9 96 9 41 3 54 4X 0 26 8 64 7 87 2 68 4X 0 50 ...

Page 5: ...orrect location in the connector front after slackening the core wire clamp screws Typically the wires will be black to L white to N and green to ground symbol on connector front See Figure 6 6 Hold the front of the connector very firmly with dry fingers and screw on the connector backshell Do not use tools or you will overtighten and break the connector Firmly hand tight will achieve a good IP65 ...

Page 6: ... Device 3 100 240V ac power plug included with power supply Attach to customer supplied ac power lead see instructions above 4 Mating ac power plug on power supply that connects to newly terminated connector from 3 above 9 96 9 41 3 54 4X 0 26 8 64 7 87 2 68 4X 0 50 Figure 11 Reference schematic of power supply unit 1 3 4 2 7 13 181 2 2 09 53 2X 0 18 Ă 4 5 7 53 191 2 2 48 63 AC IN DC OUT VIEW OF P...

Page 7: ... White Blue Blue White Green Brown White Brown pins 1 to 8 then trim to a neat straight line Steps G H then I to give J 4 Push the wires into the clear RJ45 connector Pin 1 is to the left when the cable is facing you and the tang is under the connector as shown in Step K 5 Crimp the wire cores into the RJ45 connector using suitable crimping pliers Step L 6 Gently pull the RJ45 plug back into the c...

Page 8: ...Figure 14 Connecting to the Rexnord Edge Converter Box If the molded connector end of the CT cable is not already connected please attach to terminal 4 Yellow on the small black converter box mounted next to the Edge Figure 15 Mounting and Mechanical Din Rail Mounting tool needed 3mm blade screwdriver 1 Hook the stationary lip of the bottom case to one side of the 35mm DIN Rail The side without th...

Page 9: ... the cable jacket 1 and strip each of the 2 core wires back to bare wire Step B 4 There are only 2 screw down terminals inside the cable joint Loosen insert a bared core wire and tighten the terminal and repeat It is not important at this stage which core wire is connected to which terminal Step C 5 Screw terminal cover onto cable joint slide down blue cable gland seal and insert into fingers then...

Page 10: ... repeat 7 above ensuring the multimeter displays a positive voltage reading then disconnect the cable from the test box and connect it to the small black converter box 9 If the multimeter reads more than 5V dc or less than 5V dc further investigation by a qualified electrical technician is required If the signal is to the correct 4 20mA signal a multimeter connected red to red and black to black o...

Page 11: ...re and tighten the terminal and repeat It is not important at this stage which core wire is connected to which terminal Step G 5 Screw terminal cover onto cable joint slide down blue cable gland seal and insert into fingers then slide down gland nut and loosely tighten Step H 6 Connect the 0 5V CT or PLC cable at the source end and connect the Polarity Test Box to the EN2 connector on the end of t...

Page 12: ... dc or less than 5V dc If the voltage is out of range do not connect the CT cable to the converter box 11 If and only if a successful test was achieved remove the polarity test box and connect the EN2 connector on the end of the cable from the VSCC9001 to the lower Left Hand Yellow port on the converter box Check that after the equipment is back in service that motor power draw is being sent to th...

Page 13: ...on currently has AT T cellular coverage www att com maps wireless coverage Check for excessive metal shielding around the cellular antenna that could impede cellular reception The GPS Cellular antenna is the black round hyperbolic stack located at top right of the edge device as shown in Figure 18 If excessive metal shielding exists the unit will have to be hard wired to ethernet via WAN connectio...

Page 14: ...en the radiator and your body This transmitter must not be co located or operating in conjunction with any other antenna or transmitter FCC Class A digital device notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the ...

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