background image

Installation & Maintenance 

• 

Falk Rigid Moment Couplings

(Page 4 of 4) 

Type MCF 

 Size 1135

CP3-006

 

Rexnord 

February 2015 

5555 S. Moorland Rd., New Berlin, WI 53151-7953 

NEW 

Telephone: 262-796-4060 Fax: 262-796-4064  www.rexnord.com

1

2

3

4

5

6

Annual Maintenance

Whenever the equipment is down for general maintenance 

or service, recheck the tightening torque of  flange 

fasteners. Tighten fasteners if  necessary. For extreme 

or unusual operating conditions, check coupling more 

frequently. 

Part Descriptions

Part descriptions are shown below. In addition, all coupling 

parts have identifying part numbers. When ordering parts, 

always SPECIFY SIZE and TYPE of  hub, and part number.

COUPLING HUB

SHAFT

LOW PRESSURE

HIGH PRESSURE

PUMP VALVES

Figure 7 — BASIC TYPE 6 HUB REMOVAL EQUIPMENT

(1) 

Hydraulic hub puller.

 This is a hydraulic ram that is 

threaded into the puller plate (9).

(2) 

Low-pressure pump.

 The pump should have a 5000 

psi (34.5 MPa) maximum pressure rating.

(3) 

Low-pressure gauge.

 The gauge should have a large 

enough face for accurate readings, with a maximum 

pressure rating of psi 5000 psi (34.5 MPa).

(4) 

Low-pressure flex line and fittings.

 At 5000 psi 

(34.5 MPa), this line can be flexible, which makes 

it more convenient when hooking up the system. 

Appropriate end fittings and a gauge mounting 

snubber are also needed.

(5) 

High-pressure pump.

 The pump should have a 

40,000 psi (276 MPa) maximum pressure rating.

(6) 

High-pressure gauge.

 The gauge should have a 

large enough face for accurate readings, with a 

maximum pressure rating of  40,000 psi (276 MPa).

(7) 

Rigid high-pressure line and fittings.

 At 40,000 

psi (276 MPa), a rigid steel, high-pressure line with 

special high-pressure connectors are mandatory. 

A high-pressure tee and at least 2 high-pressure 

elbows are needed to mount the gauge and for 

routing the line.

(8) 

High-pressure valve.

 This valve is used to shut the 

pressure off  at this end of  the hub as it comes off  

the shaft.

(9) 

Puller plate.

 This plate is threaded in the center to 

accept the hydraulic ram. It also has holes drilled in 

it to line up with the tapped puller holes in the hub 

(See Table 3).

(10) 

Puller rods.

 These rods are usually threaded full 

length. They connect the hub to the puller plate 

(Reference Table 3 for thread size).

(11) 

Nuts.

 These nuts position the puller plate.

PART DESCRIPTIONS

1.  Male Pilot Hub (Type 6)
2.  Female Pilot Hub (Type 2)
3.  Flange Bolt (Hex Head Cap Screw Grade 8)
4.  Flange Nut (Locknut)
5.  Hub Puller Bolt Holes
6.  Socket Head Plug (BSP, not NPT)

MCF COUPLING SHOWN WITH A TYPE 6 MALE JUB & 

A TYPE 2 FEMALE HUB

Summary of Contents for Falk MCF 1135

Page 1: ...smits the torque Failure to achieve correct fit between the shaft and hub and between the two hubs can result in damage to the system components and has the potential to cause serious injury to personnel in the immediate vicinity WARNING Visual movement of the drive and assembly is normal The movement is due to shaft and coupling connection runout DO NOT restrain this movement to do so will advers...

Page 2: ...steners while allowing the drive assembly to move as required to draw the flanges together flexible support Continue tightening until flanges are mated and all flange fasteners are torqued to values specified in Table 2 Table 2 Flange Fastener Tightening COUPLING SIZE Flange Fastener Size Grade 8 Inch Flange Fastener Tightening Torque Tolerance 5 Nm lb ft 1135 MCF 2 500 4 UNC x 11 00 12745 9400 9 ...

Page 3: ...nts to avoid combustion when heat is applied b Assemble puller as shown in Figure 6 Check to make sure puller has enough stroke to pull the hub off Be sure to adequately support both the hub and puller assembly using metal cable slings Reference Table 3 for the hub puller bolt hole mounting pattern c Heat the hub evenly with a rosebud torch to approximately 400 to 500 F 204 to 260 C while applying...

Page 4: ...can be flexible which makes it more convenient when hooking up the system Appropriate end fittings and a gauge mounting snubber are also needed 5 High pressure pump The pump should have a 40 000 psi 276 MPa maximum pressure rating 6 High pressure gauge The gauge should have a large enough face for accurate readings with a maximum pressure rating of 40 000 psi 276 MPa 7 Rigid high pressure line and...

Reviews: