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Rexnord Industries, LLC, Coupling Group

458-730

5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone : 262-796-4060

September 1996 (.PDF Revision)

Fax: 262-796-4064 e-mail: [email protected] web: www.rexnord.com

Supersedes 4-96

Installation & Maintenance

Falk™ Double Engagement Gear Couplings

(Page 6 of 8)

Type GL32

Sizes 1010 thru 1070

TABLE 4 — Installation and Alignment Data

H

(Dimensions-Inches)

COUPLING SIZE

1010

1015

1020

1025

1030

1035

1040

1045

1050

1055

1060

1070

Dimensions

ZG

.586

.500

.700

.860

.960

1.060

1.080

1.240

1.370

1.290

1.670

1.960

ZGL

.000

.000

.000

.000

.250

.250

.250

.250

.360

.500

.500

.530

“X”

Min

GL32-1 & 2

.32

.32

.32

.38

.38

.48

.60

.66

.74

.74

.86

1.06

GL32- 4

.25

.55

.27

.85

.87

1.32

1.86

1.88

2.40

3.64

3.08

3.82

Max

GL32-1 & 4

.42

1.14

1.06

1.34

1.78

2.42

3.14

3.40

4.04

5.30

5.04

5.94

GL32-2

1.60

2.14

2.46

3.06

3.20

4.04

4.80

5.38

6.06

6.88

7.38

8.80

Installation Limits

Offset Max

.001 Per inch of hub separation

Angular Max

.006

.007

.009

.011

.013

.015

.018

.020

.022

.024

.026

.031

Operating Limits

Offset Max

.004 Per inch of hub separation

Angular Max

.024

.030

.036

.045

.052

.061

.072

.081

.087

.096

.105

.122

Coupling Speed

Range — (rpm)

LTG &

NLGl #1

Grease

Min

1030

700

550

460

380

330

290

250

230

210

190

160

Allow

7000

5500

4600

4000

3600

3100

2800

2600

2400

2200

2100

1800

Grease - pounds

.05

.08

.14

.25

.40

.60

1.00

1.12

2.00

2.50

3.50

4.80

Flange Bolt Torque — lb-in.

108

372

900

1800

1800

3000

3000

3000

3000

3000

3000

3000

H

Refer to Selection Guide for maximum bores and Engineering Manual 427-108 for re-boring instructions.

Flexible couplings are designed to accommodate changes in operating conditions. Coupling life expectancy between initial alignment and maximum operating limits is a
function of load, speed and lubrication. Limits shown are extremes and should not be combined. Application requirements in excess of 1/4° misalignment per flex-half
coupling should be referred to Factory for review.

NLGl #0 grease must be used when speeds are below minimum shown.

Summary of Contents for Falk GL32

Page 1: ...g characteristics and low centrifuge properties Falk Long Term Grease LTG is highly recommended The use of general purpose grease requires re lubrication of the coupling at least every six months If coupling leaks grease is exposed to extreme temperatures excessive moisture experiences frequent reversals or axial movements more frequent lubrication may be required USDA Approval LTG has the United ...

Page 2: ...e Factory For normal service use a NLGI 1 extreme pressure EP grease EXCEPT when the coupling speed is less than the minimum specified in Table 4 Page 6 At these lower speeds use a NLGI 0 extreme pressure EP grease When one or more gear couplings in an application require NLGI 0 grease the same grease may be used in all of the couplings DO NOT use cup grease If coupling leaks grease is exposed to ...

Page 3: ...dok EP1 Imperial Oil Ltd Ronek EP1 Kendall Refining Co Lithium Grease L 416 Keystone Div Pennwalt Corp Zeniplex 1 Lyondell Lubricants Litholine Complex EP1 Mobil Oil Corp Mobilux EP1 Petro Canada Products Multipurpose EP1 Phillips 66 Co Philube Blue EP Shell Oil Co Alvania EP Grease 1 Shell Canada Ltd Alvania Grease EP1 Sun Oil Co Sun Prestige 741 EP Texaco Lubricants Multifak EP1 Unocal 76 East W...

Page 4: ...nced couplings are match marked and must be assembled with mating match marks aligned Component parts of assembly balanced couplings must not be replaced without re balancing the complete assembly 1 Determine Coupling Assembly Number Measure flex hub dimension ZG or ZGL as shown in drawings on Page 7 Compare the results with the values listed in Table 4 and compare coupling parts provided to the p...

Page 5: ...r half coupling and then INSERT ALL LUBE PLUGS IMPORTANT Over lubrication may restrict the sliding action of the coupling BI ANNUAL MAINTENANCE Re lubricate coupling if using general purpose greases If coupling leaks grease is exposed to extreme temperatures excessive moisture or frequent reversals frequent lubrication may be required ANNUAL MAINTENANCE For extreme or unusual operating conditions ...

Page 6: ...et Max 001 Per inch of hub separation Angular Max 006 007 009 011 013 015 018 020 022 024 026 031 Operating Limits Offset Max 004 Per inch of hub separation Angular Max 024 030 036 045 052 061 072 081 087 096 105 122 Coupling Speed Range rpm LTG NLGl 1 Grease Min 1030 700 550 460 380 330 290 250 230 210 190 160 Allow 7000 5500 4600 4000 3600 3100 2800 2600 2400 2200 2100 1800 Grease pounds 05 08 1...

Page 7: ...fo rexnord com web www rexnord com Supersedes 4 96 Falk Double Engagement Gear Couplings Installation Maintenance Type GL32 Sizes 1010 thru 1070 Page 7 of 8 1 Seal Ring 3A GL Flex Hub 4 Sleeve Gasket 11 Spacer 2A GL Flanged Sleeve 3B GL Flex Hub 2 5 Lube Plug 17 Center Plate Long tooth 6 Sleeve Fasteners 19 GL 4 Gap Disc 24 G Flanged Sleeve Short tooth Are not required for Sizes 1010 and 1020GL 3A...

Page 8: ... GAP DISC GAP DISC CENTER PLATE CENTER PLATE SPACER SIZE BORE PART NUMBER EITHER LOCATION GASKET GASKET COUPLING SIZE PRODUCT CLASSIFICATION 1015 GL 20 TYPE L U B E F A L K 1 0 1 5 G L 2 0 F A L K 1 0 1 5 G G A P E N D F A L K 1 0 1 5 G 2 3 7 30 7 44 6 7 1 l U B E F A L K 1 0 1 5 G L 2 0 F A L K 1 0 1 5 G 2 3 7 0 7 4 4 67 1 ORDER INFORMATION 1 Identify part s required by name from above 2 Furnish ...

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