background image

Sp

e

cifications — Falk LTG

The values shown are typical and slight variations are permissible.

AMBIENT TEMPERATURE RANGE — –20°F (–29°C) to 250°F
(121°C). Minimum pump = 20°F (–7°C).
MINIMUM BASE OIL VISCOSITY — 3300SSU (715cSt) @
100°F (38°C).
THICKENER — Lithium soap/polymer.
CENTRIFUGE SEPARATION CHARACTERISTICS — ASTM
#D4425–84 (Centrifuge Test) — K36 = 2/24 max., very high
resistance to centrifuging.
NLGI GRADE (ASTM D-217) —

1

/

2

CONSISTENCY (ASTM D-217) — 60 stroke worked
penetration value in the range of 315 to 360 measured @
77°F (25°C).

MINIMUM DROPPING POINT — 350°F (177°C) minimum.

MINIMUM TIMKEN EP O.K. LOAD — 40 lbs. (18 kg).
ADDITIVES — Rust and oxidation inhibitors that do not
corrode steel or swell or deteriorate synthetic seals.

Packaging

14 oz. (.4 Kg) CARTRIDGES — For use in standard industrial
lubrication guns.
CASE LOTS —

10 – 14 oz. cartridges, 60 – 14 oz. cartridges.

35 lb. (16 Kg)PAILS — Ideal for larger size couplings or
many smaller sizes.
120 lb. (54 Kg) KEG — For plants with many small couplings
or large size couplings. Best for hand packing.

400 lb. DRUMS — For plants with a pressurized lubrication system.

General Purpose Grease

Bi-annual Lubrication

The following specifications and

lubricants for general purpose grease apply to gear couplings
that are lubricated bi-annually and operate within ambient
temperatures of –30°F (–34°C) to 200°F (93°C). For
temperatures beyond this range, consult the Factory. For
normal service, use a NLGI #1 extreme pressure (EP) grease
EXCEPT when the coupling speed is less than the minimum
specified in Table 4, Page 6. At these lower speeds, use a
NLGI #0 extreme pressure (EP) grease. When one or more
gear couplings in an application require NLGI #0 grease, the
same grease may be used in all of the couplings. DO NOT
use cup grease.

If coupling leaks grease, is exposed to extreme temperatures,
excessive moisture or experiences frequent reversals or axial
movements; more frequent lubrication may be required.
Lubricants listed in Tables 1, 2 & 3 on Page 3 are typical products
only and should not be construed as exclusive recommendations.

Specifications — General Purpose
Coupling Lubricants

The values shown are typical and slight variations are permissible.
DROPPING POINT — 300°F (149°C) or higher.
CONSISTENCY — See Table 1 or 2 on Page 3.
SEPARATION AND RESISTANCE — Low oil separation rate
and high resistance to separation from centrifuging.
LIQUID CONSTITUENT — Possess good lubricating
properties . . . equivalent to a high quality, well refined
petroleum oil with EP additives..
INACTIVE — Must not corrode steel or cause swelling or
deterioration of synthetic seals.
CLEAN — Free from foreign inclusions.

Rexnord Industries, LLC, Coupling Group

458-730

5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone : 262-796-4060

September 1996 (.PDF Revision)

Fax: 262-796-4064 e-mail: [email protected] web: www.rexnord.com

Supersedes 4-96

Installation & Maintenance

Falk™ Double Engagement Gear Couplings

(Page 2 of 8)

Type GL32

Sizes 1010 thru 1070

Summary of Contents for Falk GL32

Page 1: ...g characteristics and low centrifuge properties Falk Long Term Grease LTG is highly recommended The use of general purpose grease requires re lubrication of the coupling at least every six months If coupling leaks grease is exposed to extreme temperatures excessive moisture experiences frequent reversals or axial movements more frequent lubrication may be required USDA Approval LTG has the United ...

Page 2: ...e Factory For normal service use a NLGI 1 extreme pressure EP grease EXCEPT when the coupling speed is less than the minimum specified in Table 4 Page 6 At these lower speeds use a NLGI 0 extreme pressure EP grease When one or more gear couplings in an application require NLGI 0 grease the same grease may be used in all of the couplings DO NOT use cup grease If coupling leaks grease is exposed to ...

Page 3: ...dok EP1 Imperial Oil Ltd Ronek EP1 Kendall Refining Co Lithium Grease L 416 Keystone Div Pennwalt Corp Zeniplex 1 Lyondell Lubricants Litholine Complex EP1 Mobil Oil Corp Mobilux EP1 Petro Canada Products Multipurpose EP1 Phillips 66 Co Philube Blue EP Shell Oil Co Alvania EP Grease 1 Shell Canada Ltd Alvania Grease EP1 Sun Oil Co Sun Prestige 741 EP Texaco Lubricants Multifak EP1 Unocal 76 East W...

Page 4: ...nced couplings are match marked and must be assembled with mating match marks aligned Component parts of assembly balanced couplings must not be replaced without re balancing the complete assembly 1 Determine Coupling Assembly Number Measure flex hub dimension ZG or ZGL as shown in drawings on Page 7 Compare the results with the values listed in Table 4 and compare coupling parts provided to the p...

Page 5: ...r half coupling and then INSERT ALL LUBE PLUGS IMPORTANT Over lubrication may restrict the sliding action of the coupling BI ANNUAL MAINTENANCE Re lubricate coupling if using general purpose greases If coupling leaks grease is exposed to extreme temperatures excessive moisture or frequent reversals frequent lubrication may be required ANNUAL MAINTENANCE For extreme or unusual operating conditions ...

Page 6: ...et Max 001 Per inch of hub separation Angular Max 006 007 009 011 013 015 018 020 022 024 026 031 Operating Limits Offset Max 004 Per inch of hub separation Angular Max 024 030 036 045 052 061 072 081 087 096 105 122 Coupling Speed Range rpm LTG NLGl 1 Grease Min 1030 700 550 460 380 330 290 250 230 210 190 160 Allow 7000 5500 4600 4000 3600 3100 2800 2600 2400 2200 2100 1800 Grease pounds 05 08 1...

Page 7: ...fo rexnord com web www rexnord com Supersedes 4 96 Falk Double Engagement Gear Couplings Installation Maintenance Type GL32 Sizes 1010 thru 1070 Page 7 of 8 1 Seal Ring 3A GL Flex Hub 4 Sleeve Gasket 11 Spacer 2A GL Flanged Sleeve 3B GL Flex Hub 2 5 Lube Plug 17 Center Plate Long tooth 6 Sleeve Fasteners 19 GL 4 Gap Disc 24 G Flanged Sleeve Short tooth Are not required for Sizes 1010 and 1020GL 3A...

Page 8: ... GAP DISC GAP DISC CENTER PLATE CENTER PLATE SPACER SIZE BORE PART NUMBER EITHER LOCATION GASKET GASKET COUPLING SIZE PRODUCT CLASSIFICATION 1015 GL 20 TYPE L U B E F A L K 1 0 1 5 G L 2 0 F A L K 1 0 1 5 G G A P E N D F A L K 1 0 1 5 G 2 3 7 30 7 44 6 7 1 l U B E F A L K 1 0 1 5 G L 2 0 F A L K 1 0 1 5 G 2 3 7 0 7 4 4 67 1 ORDER INFORMATION 1 Identify part s required by name from above 2 Furnish ...

Reviews: