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VR8300 CONTINUOUS PILOT COMBINATION GAS CONTROL

7

69-0668—05

CAUTION

1. Do not exceed the input rating stamped on the 

appliance nameplate, or the manufacturer 

recommended burner orifice pressure for the size 

orifice(s) used. Make sure the main burner 

primary air supply is properly adjusted for 

complete combustion Follow the instructions of 

the appliance manufacturer.

2. IF CHECKING GAS INPUT BY CLOCKINGTHE 

GAS METER:

•Be sure there is no gas flow through the meter 

other than that of the appliance being tested.

•Other appliances must remain off with pilots 

extinguished (or the consumptions must be 

deducted from the meter reading).

•Convert the flow rate to Btuh as described in the 

Gas Controls Handbook, form 70-2602, and 

compare to the Btuh input rating on the 

appliance name plate.

3. IF CHECKING GAS INPUT WITH A MANOMETER 

(PRESSURE GAUGE):

•Make sure the gas control knob is in the PILOT 

position before removing the outlet pressure 

tap plug to connect the manometer.

•Turn the gas control knob back to PILOT when 

removing the manometer and replacing outlet 

pressure tap plug.

•Shut off the gas supply at the appliance service 

valve or, for LP gas, at the gas tank before 

removing the outlet pressure tap plug, and 

before disconnecting the manometer and 

replacing the outlet pressure tap plug.

•Perform the Gas Leak Test at the inlet pressure 

tap plug.

Standard-Opening and Slow-
Opening Pressure Regulator

1.

The gas control outlet pressure should match the 

manifold pressure listed on the appliance name-

plate.

2.

With the main burner operating, check the gas con-

trol flow rate using the meter clocking method or 

check the gas pressure using a manometer con-

nected to the gas control outlet pressure tap. See 

Fig. 1.

3.

If necessary, adjust the pressure regulator to 

match the appliance rating. Refer to Table 7or 8 fo

the factory-set nominal outlet pressures and 

adjustment ranges.

a. Remove the pressure regulator adjustment cap 

and screw.

b. Use a screwdriver to turn the inner adjustment 

screw clockwise 

 

to increase or counter-

clockwise 

 

to decrease the main burner 

gas pressure.

c. Always replace the cap screw and tighten 

firmly to ensure proper operation.

4.

If the desired outlet gas pressure or gas flow rate 

cannot be achieved by adjusting the gas control, 

check the gas control inlet pressure using a 

manometer at the inlet pressure tap. If the inlet 

pressure is in the normal range (refer to Table 7 or 

8), replace the gas control. Otherwise, take the nec-

essary steps to provide proper gas pressure to the 

gas control.

Table 8. Pressure Regulator Specification Pressures in in. wc.

Table 9. Pressure Regulator Specification Pressures in Kpa.

CHECK SAFETY SHUTDOWN 
PERFORMANCE

WARNING

Fire or Explosion Hazard.

Can cause property damage, severe injury, or 

death

Perform the safety shutdown test any time work 

is done on a gas system.

1.

Place the gas control knob in the PILOT position. 

Main burner should go off and pilot should remain 

lit.

2.

Extinguish the pilot flame. Pilot gas flow should 

stop within 2-1/2 minutes. Safety shutoff of pilot 

gas proves complete shutdown since safety shut-

off valve prevents main burner and pilot gas flow.

3.

Relight pilot burner and operate system through 

one complete cycle to ensure all controls operate 

properly.

Model

Type of Gas

Nominal Inlet Pressure 

Range

Outlet Pressure

Nominal Factory Setting

Setting Range

Step

Full Range

Step

Full Rate

Standard-

opening

Natural

5.0 - 7.0

3.5

3.0 - 5.0

Lp

12.0 - 14.0

11.0

8.0 - 12.0

Model

Type of Gas

Nominal Inlet Pressure 

Range

Outlet Pressure

Nominal Factory Setting

Setting Range

Step

Full Range

Step

Full Rate

Standard-

opening

Natural

1.2 - 1.7

0.9

0.7 - 1.2

Lp

2.9 - 3.9

2.7

2.0 - 3.0

Summary of Contents for VR8300A

Page 1: ...equency 24 Vac 50 60 Hz Current Draw 0 70A Table 1 Temperature Range and Regulatory Type Table 2 Capacity a Capacity based on 1000 Btu cu ft 0 64 specific gravity natural gas at 1 in wc pressure drop 37 3 MJ cu m 0 64 specific gravity natural gas at 0 25 kPa pressure drop Use conversion factors in Table 3 to convert capacities for other gases Table 3 Gas Capacity Conversion Factors Table 4 Flange ...

Page 2: ... if available otherwise use the instructions provided below Converting Between Natural Gas and LP Gas If needed convert valve between Natural and LP gas WARNING Fire or Explosion Hazard Can cause property damage severe injury or death 1 Do not use a gas control set for natural gas on LP gas or a gas control set for LP gas on natural gas 2 When making the conversion the main and pilot burner orific...

Page 3: ...rol following the same precautions and instructions that are used for installing the gas control After the adapter is installed the gas control is attached to the adapter as outlined above Note that using an adapter increases the overall length of the gas control Choose Gas Control Location Do not locate the gas control where it can be affected by steam cleaning high humidity dripping water corros...

Page 4: ...Do not bend tubing within 3 inches of the gas control or pilot burner after compression fitting is tightened because this can result in gas leakage at the connection 2 Square off and remove the burrs from the end of the tubing 3 Unscrew the compression fitting from the pilot out let Fig 1 Slip the compression fitting over the tubing and slide out of the way NOTE When replacing a gas control cut of...

Page 5: ...r servicing All wiring must comply with applicable electrical codes and ordinances Refer to the appliance manufacturer instructions if available or use the following procedure 1 Check the power supply rating on the gas control and make sure it matches the available supply Install the transformer thermostat and other con trols as required 2 Connect the control circuit to the gas control termi nals ...

Page 6: ...he main burner in operation paint pipe joints including adapters and gas control inlet and out let with rich soap and water solution 5 If another leak is detected tighten the adapter screws joints and pipe connections 6 Replace the part if gas leak cannot be stopped Light Pilot Burner Flame 1 Turn the gas control knob clockwise to OFF Wait five minutes to dissipate any unburned gas Sniff around th...

Page 7: ...ary adjust the pressure regulator to match the appliance rating Refer to Table 7or 8 for the factory set nominal outlet pressures and adjustment ranges a Remove the pressure regulator adjustment cap and screw b Use a screwdriver to turn the inner adjustment screw clockwise to increase or counter clockwise to decrease the main burner gas pressure c Always replace the cap screw and tighten firmly to...

Page 8: ...utdown before re energizing step opening model to ensure light off at step pressure If Pilot Burner Flame does not Light 1 Make sure that the main gas supply valve is open and the pilot gas supply line is purged of air 2 Light the pilot burner flame following procedures in Light the Pilot Burner Flame section If pilot burner flame does not light a Check the pilot gas adjustment screw If closed rea...

Page 9: ...ng 2 Disconnect all electric power to the appliance 3 Remove the gas control access panel 4 Push in the gas control knob slightly and turn clockwise to OFF NOTE The gas control knob cannot be turned from PILOT to OFF unless it is pushed in slightly Do not force the gas control knob 5 Wait five minutes to clear out any unburned gas If you then smell gas STOP Follow the instructions in step 3 IF YOU...

Page 10: ...VR8300 CONTINUOUS PILOT COMBINATION GAS CONTROL 69 0668 05 10 ...

Page 11: ...VR8300 CONTINUOUS PILOT COMBINATION GAS CONTROL 11 69 0668 05 ...

Page 12: ...chnologies Inc All rights reserved This product is manufactured by Resideo Technologies Inc and its affiliates www resideo com Resideo Technologies Inc 1985 Douglas Drive North Golden Valley MN 55422 1 800 468 1502 69 0668 05 M S Rev 06 20 Printed in United States ...

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