resideo SV9540 Installation Instructions Manual Download Page 2

SMARTVALVE™ SYSTEM CONTROLS

69-1059—01

2

Prepurge Time (Factory-set):

3, 15, 30 or 45 seconds, depending on model.

Trial for Ignition:

90 seconds.

Postpurge Time (Factory-set):

5 seconds; this is not available when the SmartValve 

System Control is connected directly to the thermo-

stat.

Retry Delay:

5 minutes.

Flame Failure Response Time:

1.6 seconds maximum at 2 

μ

 A.

Capacity:

See Table 3.

Conversion:

Use conversion factors in Table 4 to convert capacities 

for other gases.

Regulation Range (Btuh);

SV9540 with 1/2 in. NPT Outlet:

Natural Gas:

Minimum: 20,000.

Maximum: 200,000.

LP Gas:

Minimum: 40,000.

Maximum: 200,000.

SV9540 with 1/2 in. Inverted Flare Outlet:

Natural Gas:

Minimum: 20,000.

Maximum: 180,000.

LP Gas:

Minimum: 40,000. 

Maximum: 180,000. 

SV9640 (3/4 in. x 3/4 in.):

Natural Gas:

Minimum: 30,000.

Maximum: 415,000. 

LP Gas:

Minimum: 30,000. 

Maximum: 415,000

Natural-LP Gas Conversion Kits:

Natural Gas to LP:

393691 Conversion Kit. 

LP to Natural Gas:

394588 Conversion Kit.

IMPORTANT

SV9540P; SV9640P CANNOT be field-con-

verted to LP or natural gas.

Pipe Adapters:

Angle and straight adapters available for 3/8-, 1/2- and 

3/ 4-in. pipe. See Table 5. Flange kits include one 

flange with attached O-ring, four mounting screws, a 

9/64 in. hex wrench and instructions.

Approvals:

International Approval Services (IAS):

Design Certified C2030025.

a

 Capacity based on 1000 Btu/feet3, 0.64 specific gravity natural gas at 1 in. wc pressure drop (37.3 MJ/meter3, 0.64 

specific gravity natural gas at 0.25 kPa pressure drop).

b

 Capacity is reduced by 5 percent with the use of outlet screen.

c

 Valves are guaranteed at only 77 percent of the rating.

Table 2. Thermostat Current (Run Mode); with control 

connected directly to thermostat.

Model

24 Vac, 60 Hz

SV9540

0.25A

SV9640

0.25A

Table 3. Capacity

b

 of SV9540; SV9640.

Model

Size

(Inlet x Outlet) 

(in.)

Capacity (at 1 in. wc 

pressure drop

a,c

)

Minimum Regulated 

Capacity

Maximum Regulated 

Capacity

SV9540

1/2 x 1/2 NPT

150 ft

3

/hr (4.2 m

3

/hr)

20 ft

3

/hr (0.6 m

3

/hr)

200 ft

3

/hr (5.7 m

3

/hr)

1/2 NPT x 1/2 

inverted flare

130 ft

3

/hr (3.7 m

3

/hr)

20 ft

3

/hr (0.6 m

3

/hr)

180 ft

3

/hr (5.1 m

3

/hr)

SV9640

1/2 x 1/2

240 ft

3

/hr (6.8 m

3

/hr)

30 ft

3

/hr (0.8 m

3

/hr)

340 ft

3

/hr (9.6 m

3

/hr)

1/2 x 3/4

270 ft

3

/hr (7.6 m

3

/hr)

30 ft

3

/hr (0.8 m

3

/hr)

370 ft

3

/hr (10.5 m

3

/hr)

3/4 x 3/4

300 ft

3

/hr (8.5 m

3

/hr)

30 ft

3

/hr (0.8 m

3

/hr)

415 ft

3

/hr (11.8 m

3

/hr)

Summary of Contents for SV9540

Page 1: ... SV9540 SV9640 system is suitable for a wide range of fan assisted combustion gas fired appliances including furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appli ances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 1 for temperature ranges and regulator types SPECIFICATIONS CAUTIO...

Page 2: ... straight adapters available for 3 8 1 2 and 3 4 in pipe See Table 5 Flange kits include one flange with attached O ring four mounting screws a 9 64 in hex wrench and instructions Approvals International Approval Services IAS Design Certified C2030025 a Capacity based on 1000 Btu feet3 0 64 specific gravity natural gas at 1 in wc pressure drop 37 3 MJ meter3 0 64 specific gravity natural gas at 0 ...

Page 3: ...ere water can drip on the control In addition high ambient humidity can cause the control to corrode and fail If the appliance is in a humid atmosphere make sure air circulation around the control is adequate to prevent condensation Also regularly check out the system Corrosive Chemicals Corrosive chemicals can attack the control eventually causing a failure If chemicals are used for routine clean...

Page 4: ...393691 to convert from natural manufactured to LP gas order part no 394588 to convert from LP to natural manufactured gas IMPORTANT Ignition system controls with step opening regulators SV9540P SV9640P CANNOT be field converted to LP or natural gas Install Adapters To Control If adapters are being installed on the control mount them as follows Flanges 1 Choose the appropriate flange for your appli...

Page 5: ...ds bare On LP installations use a compound resistant to LP gas See Fig 3 Fig 3 Use moderate amount of pipe compound 5 Remove the seals over the ignition system control inlet and outlet if necessary 6 Connect the pipe to the ignition system control inlet and outlet Use a wrench on the square ends of the ignition system control If a flange is used place the wrench on the flange rather than on the ig...

Page 6: ... fitting Wiring Follow the wiring instructions furnished by the appliance manufacturer if available or use the general instructions provided below When these instructions differ from the appliance manufacturer follow the appliance manufacturer instructions All wiring must comply with applicable electrical codes and ordinances Disconnect power supply before making wiring connec tions to prevent ele...

Page 7: ...UT SWITCH LIMIT SWITCH COMBUSTION AIR BLOWER AIR DATA NEUTRAL 1 2 ELECTRONIC AIR CLEANER CIRCULATING FAN HUMIDIFIER L2 L1 HOT TO 120 240 VAC 60 HZ POWER SUPPLY THERMOSTAT R 24 VAC R C W Y Y G G ST9160 ELECTRONIC FAN TIMER Q3450 IGNITER SENSOR L1 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED FOR 120 VAC INSTALLATIONS CONNECT THE 120V HOT LEAD TO L1 ON ST9160 FOR 240 VAC ...

Page 8: ...S MUST HAVE RELIABLE CONNECTION TO EARTH GROUND 1 2 3 3 C1 C2 C3 40 VA TRANSFORMER L1 L2 LOAD COMMON THERMOSTAT 4 5 1 2 M12172 PRESSURE SWITCH NEUTRAL HOT L2 L1 HOT TO 120 240 VAC 60 HZ POWER SUPPLY ROLL OUT SWITCH LIMIT SWITCH INDUCER BLOWER MOTOR R R W 24 VAC Q3450 IGNITER SENSOR AIR DATA SV9540 SV9640 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED FOR 120 VAC INSTALLA...

Page 9: ...ain burner while lighting to prevent injury caused from hidden leaks that could cause flashback in the appliance vestibule Light the main burner 4 With the main burner in operation paint the pipe joints including adapters and the control inlet and outlet with rich soap and water solution 5 If another leak is detected tighten the adapter screws joints and pipe connections 6 Replace the part if a le...

Page 10: ...upply at the manual valve in the gas piping to the appliance or for LP at the tank Also shut off gas supply before disconnecting manometer and replacing plug Repeat Gas Leak Test at plug with main burner operating NOTE Check the inlet pressure before adjusting the pressure regulator 1 Carefully check the main burner lightoff Make sure that the main burner lights smoothly and that all ports remain ...

Page 11: ... be checked monthly Intermittent use Appliances that are used seasonally should be checked before shutdown and again before the next use Consequence of unexpected shutdown Where the cost of an unexpected shutdown would be high the system should be checked more often Dusty wet or corrosive environment Since these environments can cause the gas control to deteriorate more rapidly the system should b...

Page 12: ...TER POST PURGE PILOT AND MAIN VALVES CLOSE COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT THREE SECOND FLAME FAILURE RECYCLE DELAY NO YES YES YES NO NO PILOT AND MAIN VALVES CLOSE YES NO YES NO M12234 SV9540 SV9640 INTERMITTENT PILOT SmartValve SYSTEM CONTROL SEQUENCE OF OPERATION WITH ST9160 ELECTRONIC FAN TIMER OR 208907 TERMINAL BOARD ...

Page 13: ...or jumpered 3 Flashes Airflow proving switch remains open longer than 30 seconds after combustion air blower energized System goes into 5 minute delay period with combustion air blower off At the end of the 5 minute delay another ignition cycle will begin 1 Ignition system control switch must be in the ON position 2 Airflow proving switch operation tubing and wiring 3 Obstructions or restrictions ...

Page 14: ...rgized 3 Flash code does not come on after 30 seconds Wait for the prepurge time to expire 3 Flash code comes on 30 seconds after combustion air blower is energized Combustion air blower turns off 1 Ignition system control switch must be in the ON position 2 Airflow proving switch stuck in open position 3 Airflow proving switch tubing and wiring 4 Obstructions or restrictions in appliance air inta...

Page 15: ... not smell gas continue with the next step 6 Move the ignition system control switch to the ON position 7 Replace the ignition system control access panel 8 Reconnect all electric power to the appliance 9 Set the thermostat to the desired setting 10 If the appliance does not turn on move the ignition system control switch to the OFF position and con tact a qualified service technician for assistan...

Page 16: ...es Inc All rights reserved This product is manufactured by Resideo Technologies Inc and its affiliates www resideo com Resideo Technologies Inc 1985 Douglas Drive North Golden Valley MN 55422 1 800 468 1502 69 1059 01 M S 03 21 Printed in United States ...

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