resideo SV9540 Installation Instructions Manual Download Page 1

INSTALLATION INSTRUCTIONS

69-1059-01

SV9540; SV9640
SmartValve™ System Controls

APPLICATION

The SV9540; SV9640 SmartValve™ System Controls 

combine gas flow control and electronic intermittent 

pilot sequencing functions into a single unit. The low 

voltage igniter, flame sensor and pilot burner are 

supplied by the Q3450 or Q3480 Pilot Hardware. 

Provides all gas ignition safety functions by controlling 

gas flow, ignition source, and a 120 Vac or 240 Vac  

combustion air blower. The control also monitors the 

appliance airflow proving switch and limit string to 

assure proper appliance operation. Provides prepurge, 

postpurge, timed trial for pilot igniton, with 100 percent 

shutoff and continuous retry. Diagnostic LED indicates 

system status.

This control communicates directly with the ST9160 

Electronic Fan Timer (EFT) in typical forced warm air 

furnace applications. It also interfaces with the 208907 

Terminal Board, providing compatibility with power 

stealing thermostats. Or, it directly interfaces with the 

appropriate power supplies and a system thermostat for 

additional appliance applications. When controlled 

directly by a thermostat, the control does not provide a 

postpurge function, as power to the control is removed 

when the thermostat call for heat ends.

The SV9540; SV9640 system is suitable for a wide range 

of fan assisted combustion gas-fired appliances 

including furnaces, rooftop furnaces, boilers, unit 

heaters, infrared heaters, water heaters and commercial 

cooking appli-ances. The specific application of the 

SmartValve System is the responsibility of the appliance 

manufacturer. See Table 1 for temperature ranges and 

regulator types.

SPECIFICATIONS

CAUTION

The SV9540; SV9640 provide direct replacement 

only. Use the Y8610 to convert standing pilot 

systems to electronic ignition systems.

Body Pattern:

SV9540: Straight through with 1/2 in. inlet and 1/2 in. 

outlet; or 1/2 in. NPT inlet and 1/2 in. inverted flare 

outlet.

SV9640: Straight through with 1/2 in. inlet and 1/2 in. 

outlet, 1/2 in. inlet and 3/4 in. outlet, or 3/4 in. inlet 

and 3/4 in. outlet.

Electrical Ratings:

System Transformer:

SV9540: 40 VA minimum NEMA rated. 

SV9640: 40 VA minimum NEMA rated.

NOTE:

Larger system transformer may be required for 

specific applications.

Voltage and Frequency:

24 Vac, 60 Hz; 50 Hz models available. 

Output Ratings:

Igniter Load: 1.5A maximum.

Induced Draft Motor Load: 2.5A Full Load, 10A

Locked Rotor at 120 Vac; 1.75A Full Load, 5A 

Locked Rotor at 240 Vac.

Current at 24 Vac:

24V Thermostat: See Table 2.

Table 1. Model Number Suffix Letter Designation.

Model No.

Suffix

Letter

Ambient 

Temperature 

Range

Pressure 

Regulator Type

H

0°F to 175°F

(-18°C to +79°C)

Slow-opening

M

-40°F to 175°F

(-40°C to +79°C)

Standard

P

40°F to175°F

(-40°C to +79°C)

Step-opening

Summary of Contents for SV9540

Page 1: ... SV9540 SV9640 system is suitable for a wide range of fan assisted combustion gas fired appliances including furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appli ances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 1 for temperature ranges and regulator types SPECIFICATIONS CAUTIO...

Page 2: ... straight adapters available for 3 8 1 2 and 3 4 in pipe See Table 5 Flange kits include one flange with attached O ring four mounting screws a 9 64 in hex wrench and instructions Approvals International Approval Services IAS Design Certified C2030025 a Capacity based on 1000 Btu feet3 0 64 specific gravity natural gas at 1 in wc pressure drop 37 3 MJ meter3 0 64 specific gravity natural gas at 0 ...

Page 3: ...ere water can drip on the control In addition high ambient humidity can cause the control to corrode and fail If the appliance is in a humid atmosphere make sure air circulation around the control is adequate to prevent condensation Also regularly check out the system Corrosive Chemicals Corrosive chemicals can attack the control eventually causing a failure If chemicals are used for routine clean...

Page 4: ...393691 to convert from natural manufactured to LP gas order part no 394588 to convert from LP to natural manufactured gas IMPORTANT Ignition system controls with step opening regulators SV9540P SV9640P CANNOT be field converted to LP or natural gas Install Adapters To Control If adapters are being installed on the control mount them as follows Flanges 1 Choose the appropriate flange for your appli...

Page 5: ...ds bare On LP installations use a compound resistant to LP gas See Fig 3 Fig 3 Use moderate amount of pipe compound 5 Remove the seals over the ignition system control inlet and outlet if necessary 6 Connect the pipe to the ignition system control inlet and outlet Use a wrench on the square ends of the ignition system control If a flange is used place the wrench on the flange rather than on the ig...

Page 6: ... fitting Wiring Follow the wiring instructions furnished by the appliance manufacturer if available or use the general instructions provided below When these instructions differ from the appliance manufacturer follow the appliance manufacturer instructions All wiring must comply with applicable electrical codes and ordinances Disconnect power supply before making wiring connec tions to prevent ele...

Page 7: ...UT SWITCH LIMIT SWITCH COMBUSTION AIR BLOWER AIR DATA NEUTRAL 1 2 ELECTRONIC AIR CLEANER CIRCULATING FAN HUMIDIFIER L2 L1 HOT TO 120 240 VAC 60 HZ POWER SUPPLY THERMOSTAT R 24 VAC R C W Y Y G G ST9160 ELECTRONIC FAN TIMER Q3450 IGNITER SENSOR L1 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED FOR 120 VAC INSTALLATIONS CONNECT THE 120V HOT LEAD TO L1 ON ST9160 FOR 240 VAC ...

Page 8: ...S MUST HAVE RELIABLE CONNECTION TO EARTH GROUND 1 2 3 3 C1 C2 C3 40 VA TRANSFORMER L1 L2 LOAD COMMON THERMOSTAT 4 5 1 2 M12172 PRESSURE SWITCH NEUTRAL HOT L2 L1 HOT TO 120 240 VAC 60 HZ POWER SUPPLY ROLL OUT SWITCH LIMIT SWITCH INDUCER BLOWER MOTOR R R W 24 VAC Q3450 IGNITER SENSOR AIR DATA SV9540 SV9640 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED FOR 120 VAC INSTALLA...

Page 9: ...ain burner while lighting to prevent injury caused from hidden leaks that could cause flashback in the appliance vestibule Light the main burner 4 With the main burner in operation paint the pipe joints including adapters and the control inlet and outlet with rich soap and water solution 5 If another leak is detected tighten the adapter screws joints and pipe connections 6 Replace the part if a le...

Page 10: ...upply at the manual valve in the gas piping to the appliance or for LP at the tank Also shut off gas supply before disconnecting manometer and replacing plug Repeat Gas Leak Test at plug with main burner operating NOTE Check the inlet pressure before adjusting the pressure regulator 1 Carefully check the main burner lightoff Make sure that the main burner lights smoothly and that all ports remain ...

Page 11: ... be checked monthly Intermittent use Appliances that are used seasonally should be checked before shutdown and again before the next use Consequence of unexpected shutdown Where the cost of an unexpected shutdown would be high the system should be checked more often Dusty wet or corrosive environment Since these environments can cause the gas control to deteriorate more rapidly the system should b...

Page 12: ...TER POST PURGE PILOT AND MAIN VALVES CLOSE COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT THREE SECOND FLAME FAILURE RECYCLE DELAY NO YES YES YES NO NO PILOT AND MAIN VALVES CLOSE YES NO YES NO M12234 SV9540 SV9640 INTERMITTENT PILOT SmartValve SYSTEM CONTROL SEQUENCE OF OPERATION WITH ST9160 ELECTRONIC FAN TIMER OR 208907 TERMINAL BOARD ...

Page 13: ...or jumpered 3 Flashes Airflow proving switch remains open longer than 30 seconds after combustion air blower energized System goes into 5 minute delay period with combustion air blower off At the end of the 5 minute delay another ignition cycle will begin 1 Ignition system control switch must be in the ON position 2 Airflow proving switch operation tubing and wiring 3 Obstructions or restrictions ...

Page 14: ...rgized 3 Flash code does not come on after 30 seconds Wait for the prepurge time to expire 3 Flash code comes on 30 seconds after combustion air blower is energized Combustion air blower turns off 1 Ignition system control switch must be in the ON position 2 Airflow proving switch stuck in open position 3 Airflow proving switch tubing and wiring 4 Obstructions or restrictions in appliance air inta...

Page 15: ... not smell gas continue with the next step 6 Move the ignition system control switch to the ON position 7 Replace the ignition system control access panel 8 Reconnect all electric power to the appliance 9 Set the thermostat to the desired setting 10 If the appliance does not turn on move the ignition system control switch to the OFF position and con tact a qualified service technician for assistan...

Page 16: ...es Inc All rights reserved This product is manufactured by Resideo Technologies Inc and its affiliates www resideo com Resideo Technologies Inc 1985 Douglas Drive North Golden Valley MN 55422 1 800 468 1502 69 1059 01 M S 03 21 Printed in United States ...

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