Rennsteig eForce E-PEW12 Operating Manual Download Page 15

Operating Manual

Rev.: 2019-05-06

15 / 18

9  Cleaning, maintenance and repair

Maintenance intervals

All maintenance and repair work must always be performed by RENNSTEIG or by a service centre 

authorised by RENNSTEIG.

Cycles display within a service interval

With the crimping tool switched off, you can check the number of cycles remaining before the 

next service by completing the steps as given below:

·  Press and hold the Reset button (8) (Fig.1).

·  Then press and hold the Start button (7) (fig.1).

·  As  soon  as  LED  (4)  and  (5)  (fig.1)  are  flashing  simultaneously,  release  both  buttons. 

 

  The mode “service display” is active.

·  The four green LED lights (6) (fig.1) show the remaining cycle time (crimp operations) until

 

  next service is due (see table below).

·   To exit service display mode, press the Reset key (8) or the Start key (7) (Figure 1).

Display (LED 6) Figure 1

Number of cycles remaining

All 4 battery LEDs illuminated

25,000 to 20,000 crimp operations

Bottom 3 battery LEDs illuminated

20,000 to 15,000 crimp operations

Bottom 2 battery LEDs illuminated

15,000 to 10,000 crimp operations

Bottom 1 battery LED illuminated

10,000 to   5,000 crimp operations

No battery LEDs illuminated

  5,000 to      500 crimp operations

All 4 battery LEDs flashing

     500 to          0 crimp operations

Please note!

The next service due is specified by an inspection label placed on the crimping tool. 

This service must be performed at least once every 2 years or at the point in time 

indicated by the LED display (see Section 8.2, “LED display meanings”). 

CAUTION!

Danger of injury during cleaning or repair by accidentally pressing buttons on the 

tool!

Accordingly:  Follow  safety  instructions  during  cleaning,  maintenance  or  repair 

 

 

work and always remove the battery before hand.

Maintenance intervals

All maintenance and repair work must always be performed by RENNSTEIG or

by a service center authorised by RENNSTEIG. For Sending in an Battery

Powered Crimping Tool for maintenance or repair please contact us 

(

https://eforce.rennsteig.us

) or our authorized

US service partner:

 https://goo.gl/t4RafE (FiberFin, Inc.)

Summary of Contents for eForce E-PEW12

Page 1: ...Operating Manual Rev 2019 05 06 1 18 Read these Operating Instructions before starting work Operating Manual Rev 2019 05 06 1 18 Read these Operating Instructions before starting work...

Page 2: ...5 5 Scope of delivery 6 6 Technical specifications 6 7 Brief description of the crimping tool 7 8 First use and operation 10 9 Cleaning maintenance and repair 15 10 Disposal 17 11 Warranty 17 12 EC D...

Page 3: ...amage to the crimp tool its accessories and the crimp contacts RENNSTEIG accepts no liability for losses resulting from the use of unsuitable crimping tools or crimping tools from other manufacturers...

Page 4: ...ervals Before each use inspect the crimping tools and die sets for cracks and other signs of wear Crimping tools and die sets with material flaws or other signs of wear must be taken out of service im...

Page 5: ...ogram Bj Year of manu facture Ah Amp hour db A Decibel sound pressure bar Bar C Degrees Celsius kN Kilonewton AC Alternating current DC Direct current F Force Diameter h Hour min Minute s Second m s2...

Page 6: ...ment The figure can also be used for an initial estimation of exposure levels Attention During actual use of the equipment the vibration emission figure can differ to the value stated depending on the...

Page 7: ...when the crimping tool is ready for use Allen key 2 An Allen key 2 is required for changing the die sets This key is clipped to the crimping tool The key 2 is removed for use and then pressed back int...

Page 8: ...pted by releasing the Start button 7 This will halt the tool at its current position To re open the tool briefly press the Reset button 8 The tool returns to its starting position 7 2 2 Switching off...

Page 9: ...d Crimping Tool must be powered by a 12 V lithium ion rechargeable battery Behaviour of the crimping tool after prolonged non use or on battery change The crimping tool switches itself off if it is no...

Page 10: ...then crush the operator s fingers Accordingly Never operate the tool without a die set Keep fingers out of the jaws of the tool Please note The crimping tool is not intended as a replacement for a st...

Page 11: ...die set can be screwed into place figure 6 4 Now tighten both screws 5 Push the positioning guide onto the M4x16 screw as shown in Figure 7 and secure using the nut SW 7 6 0 A positioning guide can b...

Page 12: ...e screwed into place figure 6 4 Now tighten both screws 5 Place the positioning guide onto the M4x16 screw as shown in Figure 8 and secure using the thread contained in the locator Figure 9 8 2 LED di...

Page 13: ...nd other objects away from the die set jaws LED display Status cause Action Red LED 4 is flashing Tool outside operating temperature range The tool s operating temperature range is 10 C to 50 C if the...

Page 14: ...ep it pressed until crimping is complete 5 After crimping has finished remove the connector from the crimping tool 1 Check that the connector parameters match those for the crimping die set 2 If requi...

Page 15: ...s Bottom 3 battery LEDs illuminated 20 000 to 15 000 crimp operations Bottom 2 battery LEDs illuminated 15 000 to 10 000 crimp operations Bottom 1 battery LED illuminated 10 000 to 5 000 crimp operati...

Page 16: ...higher crimping force and a reduced crimping height Turn anti clockwise results in a lower crimping force and therefore an increased crimping height 3 Insert screw A into the other threaded hole and...

Page 17: ...waste For disposal of the battery and the charger please follow the information given in the charger s operating instructions RENNSTEIG recommends using a licensed waste management company to handle d...

Page 18: ...Damage caused by the application of products that Rennsteig has not approved for use with its crimping tools Damage caused by the crimping of unsuitable cables or connectors RENNSTEIG offers no produc...

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