Renishaw TONiC FS T301 Series Functional Safety Manual Download Page 6

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TONiC RSLM20/RELM20 Functional Safety installation guide and safety manual           Original instructions

Certification

Under the terms of CSA SIRA Functional Safety Certificate SIRA 

CASS00023/01

, for the management and 

self-certification of functional safety activities up to SIL3/PLd:

Renishaw plc declares that the products listed by this installation guide meet the requirements of:

 

BS EN IEC 61508-1:2010, BS EN IEC 61508-2:2010 and BS EN IEC 61508-3:2010

 

BS EN 61800-5-2:2017 (IEC 61800-5-2:2016)

 

BS EN ISO 13849-1:2015 and BS EN ISO 13849-2:2012

when used as an element/subsystem in safety related systems performing safety functions requiring up to 

and including:

 

SIL2 with HFT = 0 (1oo1)

 

Category 3, PLd.

TONiC FS encoder system

Functional Safety Certificate No. FSC001

SIL2

FUNCTIONAL

SAFETY

PLd

EU declaration of conformity

Renishaw plc declares under its sole responsibility that the products identified below are in conformity with 
all relevant Union legislation.

Name

Description

Product Name:

TONiC FS encoder system

Description:

TONiC optical encoder system, that is FS certified

Part no.:

T3xxx (Linear); T4xxx (Rotary)

Valid from:

Serial number 2AHF37
Serial number 2AHF79

The products comply with EU directives:

and comply with the following technical standards: 

2014/30/EU

Electromagnetic compatibility (EMC)

2011/65/EU

On the restriction of the use of certain hazardous substances 
inelectrical and electronic equipment (recast)

BS EN 12100:2010

Safety of machinery. General principles for design.
Risk assessment and risk reduction

BS EN 61010-1:2010

Safety requirements for electrical equipment for measurement, 
control, and laboratory use

Part 1: General requirements

BS EN 61326-1:2013

Electrical equipment for measurement, control and laboratory use. 
EMC requirements. General requirements

Immunity to Table 2 - Industrial electromagnetic environment
Emissions to Class A - Industrial electromagnetic environment

BS EN 62471:2008

Photobiological safety of lamps and lamp systems

BS EN IEC 63000:2018

Technical documentation for the assessment of electrical and 
electronic products with respect to the restriction of hazardous 
substances

The persons authorised to compile the technical file and issue the declaration of conformity are: 
Steve Oakes, Director & General Manager, Encoder Products Division
Martin Curtis, Regulatory Compliance Manager, Encoder Products Division 

Renishaw plc, New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR, United Kingdom

Signed: M. Curtis
Dated: 30/09/2019 
Place: Wotton-under-Edge

Reference no. EUD 2019-003

Summary of Contents for TONiC FS T301 Series

Page 1: ...Installation guide M 6688 9046 02 B TONiC FS T301x RSLM20 RELM20 high accuracy linear encoder system Functional Safety installation guide and safety manual...

Page 2: ...Cable connection 12 System connection Ti interface 12 System connection DOP interface 13 Readhead mounting and alignment 14 System calibration 15 Diagnostic LEDs 16 Output signals 17 Speed 18 Electri...

Page 3: ...case the user will be required to correct the interference at their own expense NOTE This unit was tested with shielded cables on the peripheral devices Shielded cables must be used with the unit to...

Page 4: ...r own assessment of the full system to determine its safety capability Correct use includes X X Operating the TONiC FS system within the limits defined in this document X X Installing the system as de...

Page 5: ...gnals falls within the limits defined in Evaluation unit monitoring Evaluation unit monitoring To achieve full system integrity the evaluation unit must continuously monitor the analogue outputs and i...

Page 6: ...AHF79 The products comply with EU directives and comply with the following technical standards 2014 30 EU Electromagnetic compatibility EMC 2011 65 EU On the restriction of the use of certain hazardou...

Page 7: ...e CH3 CH2 5CH3 Propan 2 ol CH3CHOHCH3 Scale and readhead Acetone CH3COCH3 Methylated Spirits Chlorinated Solvents Readhead only Acetone CH3COCH3 Methylated Spirits Chlorinated Solvents Scale only Mini...

Page 8: ...2 5 0 2 5 35 23 11 5 6 min 2 mounting holes M2 5 through counterbored 3 2 3 deep both sides Set up LED CAL AGC LED 0 6 Pitch tol 1 Rideheight 2 1 0 15 Alternative mounting face 2 mounting holes M2 5...

Page 9: ...anual Original instructions Measuring lengths Dimensions and tolerances in mm 20 ML L 10 without limits Measuring length ML L 25 with dual 10 mm limits Optical centreline incremental and reference mar...

Page 10: ...from scale ends Double sided adhesive tape is included with all scale lengths When scale is to be mounted horizontally on a vertical surface position the dowels so that the datum edge is supported Ad...

Page 11: ...remaining backing liner Area for RGG 2 epoxy A 9531 0342 6 Support dowels 7 Remove excess epoxy or 5 Locate scale against dowels or ledge and rotate down onto substrate Press down with firm finger pre...

Page 12: ...concentrators on the readhead The design of the bracket should be sufficiently stiff so that it is able to tolerate such force without distorting Following the clamping instructions on the scale insta...

Page 13: ...of travel as indicated by the readhead and interface set up LEDs readhead Green DOP interface ideally Blue Purple CALIBRATION Press and release the CAL button on the interface The CAL LED on the readh...

Page 14: ...ween the readhead and the interface X X The customer is responsible for verifying the product function where the readhead to interface cable has been re terminated including the installation of extens...

Page 15: ...aking care not to touch the pins plug the connector into the socket in the interface ensuring correct orientation as shown 3 Refit the cover plate ensuring the cable ferrule is located in the recess o...

Page 16: ...arance will contribute to mechanical safe position Green Orange Red Readhead set up LED status Yaw 0 0 4 Pitch 0 1 Roll 0 0 5 Rideheight 2 1 0 15 mm DOP interface set up LED status Blue Green Orange R...

Page 17: ...d back and forth over the selected reference mark until the CAL LED stops flashing and remains off The reference mark is now phased X X The system automatically exits the CAL routine and is ready for...

Page 18: ...evel 50 to 70 No Red Poor set up signal may be too low for reliable operation signal level 50 No Purple blank flashing Over signal system in error Yes Blue blank flashing Over speed system in error Ye...

Page 19: ...14 Shield Inner shield Not connected Outer shield Case Function Output type Signal Colour Power 5 V Brown 0 V White Incremental signals Analogue Cosine V1 Red Blue Sine V2 Yellow Green Reference mark...

Page 20: ...40 2 70 1 35 0 540 0 270 0 135 0 054 0 027 25 10 10 8 10 3 24 1 62 0 810 0 324 0 162 0 081 0 032 0 016 20 10 10 6 75 2 70 1 35 0 675 0 270 0 135 0 068 0 027 0 013 12 10 9 4 50 1 80 0 900 0 450 0 180 0...

Page 21: ...0 V 5 V Readhead IMPORTANT The outer shield must be connected to the machine earth Field Ground The inner shield must be connected to 0 V at receiving electronics only Care should be taken to ensure t...

Page 22: ...Select standard or wide reference at time of ordering to match the requirements of the controller being used 20 m 45 Output specifications Analogue output signals Incremental 2 channels V1 and V2 diff...

Page 23: ...rating 0 C to 70 C Sealing readhead IP40 Ti interface IP20 DOP interface IP30 Acceleration readhead Operating 500 m s 3 axes Shock system Non operating 500 m s 6 ms sine 3 axes Vibration system Operat...

Page 24: ...20 Selectable reference marks every 200 mm RELM20 Midpoint of scale length RELE20 20 mm from end of scale Phasing Auto phased by readhead calibration routine Mounting Self adhesive backing tape Repeat...

Page 25: ...e enable disable Push and release 3 seconds AGC enable disable Push and hold during power Off On cycle Restore factory defaults Refer to readhead LED functionality chart for set up LED indications 48...

Page 26: ...T 2019 Renishaw plc All rights reserved Renishaw reserves the right to change specifications without notice RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of Renish...

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