Renishaw TONiC FS T301 Series Functional Safety Manual Download Page 4

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TONiC RSLM20/RELM20 Functional Safety installation guide and safety manual           Original instructions

Definitions

Functional Safety data declaration

WARNING

A hazard with a medium risk of injury if not avoided

ESD handling

The ESD Susceptibility Symbol consists of a triangle, a reaching hand, and a slash 
through the reaching hand. The triangle means 

‘Caution’

 and the slash through the 

reaching hand means 

‘Don’t touch’

.

Mechanical safe position

The maximum distance the scale might move from its installed position, for example if 
the fixings work loose.

Evaluation unit

External item of equipment in which the output signal of the encoder is evaluated,

 

e.g. machine controller or safety relay.

System manufacturer 

Personnel with responsibility for selecting the encoder and verifying its capability is 

appropriate for the safety related application.

System installer

Personnel with responsibility for fitting the encoder in the specific application.

WARNING

Not to be used in environments where there is an explosive atmosphere

WARNING

Not to be used by medical devices

The TONiC FS system is designed to be used as part of a safety-related control system as specified by the system 
manufacturer. It is the responsibility of the system manufacturer to set the evaluation unit to implement the appropriate 

actions when the TONiC FS system reports an error. The decision to use this system for the intended purpose is the 

responsibility of the system manufacturer. The TONiC FS system is certified to the SIL and PL levels as shown in the 
‘Functional Safety data declaration’, however the system manufacturer must conduct their own assessment of the full 

system to determine its safety capability.

Correct use includes:

 

X

Operating the TONiC FS

 system within the limits defined in this document.

 

X

Installing the system as described in this document.

 

X

Maintaining the system as described in this document.

System components:

The TONiC FS system comprises the following parts:

 

X

TONiC FS readhead.

 

X

TONiC Ti0000A00A or DOP interface.

 

X

RSLM and RELM linear scale – adhesive mount only.

NOTES:

 

X

Clip mounting RELM/RSLM linear scale is not approved for use with the TONiC FS encoder system.

 

X

Only the analogue sine and cosine outputs are functionally safe.

If the original termination supplied with the TONiC FS system is altered or an extension cable used, then it is the 
responsibility of the system manufacturer to make sure the system is compliant with IEC 61800-5-2 Annex E  

– Electromagnetic immunity requirement for safety related systems.

Information for use

Product identification

TONiC FS (Functional Safety)

TONiC 

readhead

TONiC 

readhead and 

Ti interface

TONiC 

readhead and 

DOP interface

MTTF

D  

(years)

1300

800

300

Diagnostic coverage

Medium (90%)

Category

3

Performance level

d

Lifetime/replacement limits

20

TONiC 

readhead

TONiC 

readhead and 

Ti interface

TONiC 

readhead and 

DOP interface

Safety integrity level

2

Random hardware 
failures (per hour)

l

S

1.77 × 10

−7

1.77 × 10

−7

1.77 × 10

−7

l

D

8.41 ×10

−8

1.38 × 10

−7

3.49 × 10

7

l

DD

7.57 

× 10

−8

1.25 

× 10

−7

3.14 × 10

7

l

DU

8.41 × 10

−9

1.38 × 10

−8

3.49 × 10

8

PFD

avg

Not available as this system does not support low 

demand mode

PFH (per hour)

8.41 × 10

−9

1.38 × 10

−8

3.49 × 10

8

Architectural 
constraints

Type

B

HFT

0

SFF

96%

Hardware safety integrity 
compliance

Route 1H

Systematic safety integrity 
compliance 

Route 1S

Systematic capability 

SC 2

Demand mode

Continuous

IEC 61508 safety data

ISO 13849 safety data

Summary of Contents for TONiC FS T301 Series

Page 1: ...Installation guide M 6688 9046 02 B TONiC FS T301x RSLM20 RELM20 high accuracy linear encoder system Functional Safety installation guide and safety manual...

Page 2: ...Cable connection 12 System connection Ti interface 12 System connection DOP interface 13 Readhead mounting and alignment 14 System calibration 15 Diagnostic LEDs 16 Output signals 17 Speed 18 Electri...

Page 3: ...case the user will be required to correct the interference at their own expense NOTE This unit was tested with shielded cables on the peripheral devices Shielded cables must be used with the unit to...

Page 4: ...r own assessment of the full system to determine its safety capability Correct use includes X X Operating the TONiC FS system within the limits defined in this document X X Installing the system as de...

Page 5: ...gnals falls within the limits defined in Evaluation unit monitoring Evaluation unit monitoring To achieve full system integrity the evaluation unit must continuously monitor the analogue outputs and i...

Page 6: ...AHF79 The products comply with EU directives and comply with the following technical standards 2014 30 EU Electromagnetic compatibility EMC 2011 65 EU On the restriction of the use of certain hazardou...

Page 7: ...e CH3 CH2 5CH3 Propan 2 ol CH3CHOHCH3 Scale and readhead Acetone CH3COCH3 Methylated Spirits Chlorinated Solvents Readhead only Acetone CH3COCH3 Methylated Spirits Chlorinated Solvents Scale only Mini...

Page 8: ...2 5 0 2 5 35 23 11 5 6 min 2 mounting holes M2 5 through counterbored 3 2 3 deep both sides Set up LED CAL AGC LED 0 6 Pitch tol 1 Rideheight 2 1 0 15 Alternative mounting face 2 mounting holes M2 5...

Page 9: ...anual Original instructions Measuring lengths Dimensions and tolerances in mm 20 ML L 10 without limits Measuring length ML L 25 with dual 10 mm limits Optical centreline incremental and reference mar...

Page 10: ...from scale ends Double sided adhesive tape is included with all scale lengths When scale is to be mounted horizontally on a vertical surface position the dowels so that the datum edge is supported Ad...

Page 11: ...remaining backing liner Area for RGG 2 epoxy A 9531 0342 6 Support dowels 7 Remove excess epoxy or 5 Locate scale against dowels or ledge and rotate down onto substrate Press down with firm finger pre...

Page 12: ...concentrators on the readhead The design of the bracket should be sufficiently stiff so that it is able to tolerate such force without distorting Following the clamping instructions on the scale insta...

Page 13: ...of travel as indicated by the readhead and interface set up LEDs readhead Green DOP interface ideally Blue Purple CALIBRATION Press and release the CAL button on the interface The CAL LED on the readh...

Page 14: ...ween the readhead and the interface X X The customer is responsible for verifying the product function where the readhead to interface cable has been re terminated including the installation of extens...

Page 15: ...aking care not to touch the pins plug the connector into the socket in the interface ensuring correct orientation as shown 3 Refit the cover plate ensuring the cable ferrule is located in the recess o...

Page 16: ...arance will contribute to mechanical safe position Green Orange Red Readhead set up LED status Yaw 0 0 4 Pitch 0 1 Roll 0 0 5 Rideheight 2 1 0 15 mm DOP interface set up LED status Blue Green Orange R...

Page 17: ...d back and forth over the selected reference mark until the CAL LED stops flashing and remains off The reference mark is now phased X X The system automatically exits the CAL routine and is ready for...

Page 18: ...evel 50 to 70 No Red Poor set up signal may be too low for reliable operation signal level 50 No Purple blank flashing Over signal system in error Yes Blue blank flashing Over speed system in error Ye...

Page 19: ...14 Shield Inner shield Not connected Outer shield Case Function Output type Signal Colour Power 5 V Brown 0 V White Incremental signals Analogue Cosine V1 Red Blue Sine V2 Yellow Green Reference mark...

Page 20: ...40 2 70 1 35 0 540 0 270 0 135 0 054 0 027 25 10 10 8 10 3 24 1 62 0 810 0 324 0 162 0 081 0 032 0 016 20 10 10 6 75 2 70 1 35 0 675 0 270 0 135 0 068 0 027 0 013 12 10 9 4 50 1 80 0 900 0 450 0 180 0...

Page 21: ...0 V 5 V Readhead IMPORTANT The outer shield must be connected to the machine earth Field Ground The inner shield must be connected to 0 V at receiving electronics only Care should be taken to ensure t...

Page 22: ...Select standard or wide reference at time of ordering to match the requirements of the controller being used 20 m 45 Output specifications Analogue output signals Incremental 2 channels V1 and V2 diff...

Page 23: ...rating 0 C to 70 C Sealing readhead IP40 Ti interface IP20 DOP interface IP30 Acceleration readhead Operating 500 m s 3 axes Shock system Non operating 500 m s 6 ms sine 3 axes Vibration system Operat...

Page 24: ...20 Selectable reference marks every 200 mm RELM20 Midpoint of scale length RELE20 20 mm from end of scale Phasing Auto phased by readhead calibration routine Mounting Self adhesive backing tape Repeat...

Page 25: ...e enable disable Push and release 3 seconds AGC enable disable Push and hold during power Off On cycle Restore factory defaults Refer to readhead LED functionality chart for set up LED indications 48...

Page 26: ...T 2019 Renishaw plc All rights reserved Renishaw reserves the right to change specifications without notice RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of Renish...

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