Renewable Energy Global 2009122A Installation Manua Download Page 14

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INSTALLATION MANUAL FOR MODEL: GSE IP-195

  

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5. lifting

Safety is critical during the lifting. Use appropriate equipment as necessary. Full safety and installation training is 

available at Renewable Energy Inc.. 

The following are the recommended steps for the manual lifting process.

1. 

Lift the assembled frame to the system installation location and mount firmly to the beams.

2. 

Lift the two boxes of evacuated tubes and one box of heat pipe one by one to the location.

3.  

Lift the tank to the location and place to the shoulder rest bar, adjust the angel and bold down.

6. Assembling

Caution:

 

Prevent from burn injury, touching the heat pipes in the glass tubes is strictly prohibited. The evacu-

ated tubes are not allowed to expose under the sunshine directly before the installation! 

Roll the tank to ensure the line between the end bracket cap and the hole in the tank is parallel with the reflec

-

tors as illustrated in a diagram below. 

•  Put the heat pipe seal ring onto the heat pipe. Insert and bolt tight the heat pipe securely into the hole 

in the tank. 

•  Connect the plumbing pipes and fill the tank with water after all heat pipes are tightened and T&P valve 

is installed,  

•  open the  T&P valve first

, then turn on the solar isolation valve (V2).  When water coming out from the 

T&P valve is noticed, close the T&P valve. The tank is filled up.  Check the leakage around the system. 

Tight the bolt until the leakage stops in any holes with leakage observed. Put the Tube Rubber Ring in the 

tank holes and insert the glass tubes and secure them by assembling the tube rubber rings and plastic 

end caps.

          

Heat Pipe Seal Ring

   

      

Lock Bolt

 

 

           

Tube Rubber Ring

          

End Cap

 

Tank Hole

 

The Line

End Cap

Reflector Line

Summary of Contents for 2009122A

Page 1: ...LISH Model GSE IP 195 INSTALLATION MANUAL RENEWABLE ENERGY GLOBAL INC http www renewableenergyglobal com Integral Evacuated Tube Solar Water Heater Version 1 8 Models IP 195 2009122A and IP 195G 20091...

Page 2: ...nty 5 5 Open Box Inspections 6 6 Valve Labels 8 7 Components Description 10 8 Assembling Frame 11 9 Assembling 13 10 Pitched Roof and Footprint Dimensions 14 11 Roof Mounting Details 15 12 Roof Load D...

Page 3: ...omplete the general and product specific training provided by Renewable Energy Inc prior to the installation 2 Have a licensed plumber to install the plumbing connections 3 Obtain the necessary permit...

Page 4: ...ves V0 V2 V4 and shut off the following valves V1 V3 V5 Step 3 Keep the water running for 5 minutes to flash out the solder or stains after the water from V4 is observed Step 4 Shut off V4 and Open V3...

Page 5: ...et to the auxiliary water heater GUIDE 6 1 6 3 The insulation of the final 5 feet to the auxiliary water heater is R2 2 with thickness of 1 4 1 5 6 Public Traffic Statement GUIDE 6 3 1 7 Components ex...

Page 6: ...2009122B Same Manual System Warranty Labor Warranty One year It might be various for different installers Components Warranty Five Years Warranty HOW TO OBTAIN WARRANTY CLAIM SUPPORT Verify the warra...

Page 7: ...s Heat Pipes 24 Pieces in one box Reflectors 4 Pieces End Brackets Bar 1 Piece Water Tank 1 Unit Box 1 Tank Box Water Tank 1 Unit Reflectors 4 Pieces End Brackets Bar 1 Unit Box 2 and 3 Tube Box Evacu...

Page 8: ...Pipe Seal Rings Box 2 3 Tube Box Contents Box 4 Frame Box and Accessary Contents Tube Rings Lock Bolts Valve Tags Leg Pads Bolts and Nuts Tank Shoulder Rests Double Layers of Glass Evacuated Tube Alu...

Page 9: ...8 INSTALLATION MANUAL FOR MODEL GSE IP 195 VALVE LABELS Valve List and Labels...

Page 10: ...9 INSTALLATION MANUAL FOR MODEL GSE IP 195 Valve Lables 2...

Page 11: ...la tion layer effectively prevent the energy lose and maintain the tank water temperature self sustainable during continuous unclear days in the cold winter time The surface appearance layer is made o...

Page 12: ...n grand space 2 Attach rear cross enforce bars 2 pairs with 4 pieces of bars 3 Attach reflectors 4 pieces 4 Attach end brackets bar and caps 1 end bracket bar with 24 caps 5 Attach leg pads 6 pieces 6...

Page 13: ...Rear Leg Middle Piece Should Rest Bar Right Piece Rear Leg Right One Reinforce Bars 3 sets 3 pieces per set Front Leg Left Piece Reflectors 4 Pieces End Bracket Bar 1 Unit Lock Bolts 24 Pieces Heap Pi...

Page 14: ...unshine directly before the installation Roll the tank to ensure the line between the end bracket cap and the hole in the tank is parallel with the reflec tors as illustrated in a diagram below Put th...

Page 15: ...orm safe operations to prevent from injury during installations 9 Roof Mounting Appearance and Penetration Required roof penetrations shall be made in accordance with applicable codes and also by prac...

Page 16: ...ated assemblies The intent of these paragraphs can be met with statements in the installation portion of the manual instructing the installer to run the piping in such a way that the performance of an...

Page 17: ...es minimum Type of screws Corrosion resistant deck screws Corrosion protection stainless steel or hot dipped galvanized screws that meet ASTM standard of A153 or A 653 or polyester coated screws like...

Page 18: ...4444 30 Pipe Heating Cable With Thermostat M D Building Products 64444 30 Pipe Heating Cable With Thermostat Features UL and CSA approved pipe heating cable designed to prevent water line freeze up Re...

Page 19: ...to V5 must be installed at an adults reachable place Draining valves V4 V5 must come with hose bibs that can connect a garden hose for draining purpose Kitchen Washer Bath Shower Solar Isolation Valve...

Page 20: ...olation Valve T P Release Valve Poly Adapter Solar Water Tank Note The above diagram is one of many possible ways to install the T P release valve It is subjected to changed according to the local plu...

Page 21: ...and with minimum outside exposure length It should be lined up through the attic and interior walls However in case it is hard to wire through interior walls the pipes can run along an external wall a...

Page 22: ...or is P D COR PORATION http www tandd co jp The model isR 71Ui The manual is available at the company website SYSTEM CONFIGURATION Kitchen Washer Bath Shower Laundry M1 V1 V2 V3 V4 V5 City Water Cold...

Page 23: ...p roof IP 195 040 Shoulder rest 3 5 IP 195 041 Leg Pad 6 5 IP 195 042 Tube Ring 24 5 IP 195 043 Large seal ring 24 5 IP 195 044 Small seal ring 24 5 IP 195 045 Bolts and nuts 6 x 12 mm 63 5 57 for pit...

Page 24: ...mittance 7 100 C Insulation Polyurethane 55 mm Solar Collecting Area 24 Square Feet SF Vacuum P 0 005 Pa Stagnation Temperature 220 C Heat Loss 0 08 W SF Tested Pressure 150 PSI Working Pressure 79 PS...

Page 25: ...ut the prior written consent of the Renewable Energy Inc including but not limited to Transmission by any method storage in any medium system or program display in any form performance hire lease rent...

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