REMKO PGT 100 Manual Download Page 6

Maintenance

 

 

Depending on the operation conditions the units are to 
be tested by an expert when necessary, but at least re-
gularly every two years, to ensure their safe operation. 

 
The test result is to be recorded in a test certificate 
which is to be safely kept until the next test so that it 
can be presented to the authorized persons for control 
purposes at any time. 

 
The persons charged with the operation of the units 
have to check the units before starting work to detect 
obvious defects on the operating and safety elements 
and to make sure that the safety devices have not been 
removed. 

 
If any faults are stated the supervisor is to be informed. 

 
If the faults affect the unit’s operational reliability, opera-
tion is to be stopped! 

 

l

Regular maintenance and care, at least after each 
heating period is the basic condition for a long ser-
vice life and a faultless operation of the unit. 

 

l

Make sure to keep the unit free from dust and other 
deposits and to clean it only with a dry or humid cloth 
(do not use water jet). 

 

l

Do not use sharp or solvent-containing cleaning 
agents. 

 

l

Check the suction opening for combustion air as well 
as the injector fitted behind it and the gas nozzle re-
gularly to make sure that they are not dirty. 

 

l

Clean gas burner and gas nozzle regularly. 

 

l

Clean baffle plate regularly. 

 

l

Check suction and blowing out lattice regularly to see 
whether it is dirty and clean it, when necessary. 

 
 

When the unit is being maintained, set or repai-
red, the gas supply has to be cut off and the 
mains plug has to be unplugged from the mains 
socket! 

 

Setting and maintenance work is to be carried 
out only by authorized specialists! 
 
Any operation/handling which does not corre-
spond to that indicated in these instructions is 
prohibited, otherwise we will not be responsi-
ble and the guarantee will become void! 

Setting hints: 

 
Dim. A = distance from ignition electrode tip to burner 

 
Dim. B = distance from ignition electrode tip to burner

 

type                           A                B 

  
PGT       30               3                15 

PGT       60               3                15 

PGT     100               4                30 

G

 

ionisation electrode 

ignition electrode  

Removal and Cleaning of the Gas Burner 

 

l

Remove protective exhaust lattice and outer casing 
and disassemble inspection cover from the lower 
side of the unit.  

 

l

Loosen clamping screw of nozzle holding device. 

 

l

Pull ignition cable from initiating electrode. 

 

l

Remove ionisation cable from ionisation electrode 
(attention domed cap nut and lock washer). 

 

l

Loosen clamping screw of electrode holder, pull out 
initiating electrode and ionisation electrode. 

 

l

Unscrew 4 fastening screws of the burner and take 
burner out of the unit. 

 

l

Clean burner with steel brush and compressed air 
and reassemble in reverse order. 

 

l

Set initiating electrode and ionisation electrode 
according to the instructions given below. 

 

l

Reassemble all the parts carefully in reverse order. 

 

l

Carry out functional control of the whole unit and 
tightness control of all gas bearing connections 
with soap solution and leakage detection spray, 
respectively. 

 

l

An intensive yellowish flame indicates insuffi-
cient fresh air supply and pollution within the 
unit, respectively. 

G

 

G

 

approx. dimensions in mm 

Summary of Contents for PGT 100

Page 1: ...REMKO strong as a bear Propane Heater REMKO PGT 30 PGT 100 Edition GB L07 Operation Technology Spare Parts...

Page 2: ...Drawing PGT 100 12 List of spare parts PGT 100 13 Block diagrams 14 Technical data 15 G Always keep these operating instructions near or on the device G PGT 100 PGT 30 PGT 60 Mobile Propane Heaters O...

Page 3: ...ted only by those persons who have been instructed regarding the unit s operation and the handling of liquid gas When using the unit make sure always to obser ve the guiding principles of the countrie...

Page 4: ...constant unit connection pressure of 1 5 bar 1500 mbar must be ensured also during con tinuous operation G 1 2 Install only in well ventilated rooms not in rooms which people will be using for longer...

Page 5: ...you use a bottle battery consisting of at least 3 bottles All bottle valves must be open to ensure regular gas supply T connection high pressure hose 0 4 m pressure controller hose break protection g...

Page 6: ...ed set or repai red the gas supply has to be cut off and the mains plug has to be unplugged from the mains socket Setting and maintenance work is to be carried out only by authorized specialists Any o...

Page 7: ...rode incorrectly set Set according to instructions check porcelain insulation of electro des 9 Suction protective lattice of air supply fan is dirty Clean suction protective lattice 10 switching off b...

Page 8: ...8 We reserve the right to make modifications in dimensions and construction in the interests of technical progress Drawing PGT 30...

Page 9: ...37 clutch disc 38 gas burner 39 protection socket 40 retaining bracket not shown pressure controller with hose break protection 2 running metres gas hose 2 running metres HD gas hose for building sit...

Page 10: ...10 Drawing PGT 60 We reserve the right to make modifications in dimensions and construction in the interests of technical progress...

Page 11: ...t 1101197 30 solenoid valve 1101376 31 thermostat socket 1101018 32 shunt plug 1101019 33 gas connection nipple 3 8 lks 1101134 34 control knob cpl 1101192 36 traction relief 1101267 37 operating swit...

Page 12: ...12 Drawing PGT 100 We reserve the right to make modifications in dimensions and construction in the interests of technical progress...

Page 13: ...er 28 tube fitting M10 x 1 29 gas pipe R D Fig No Description 30 support bracket rear 31 operating switch 32 traction relief 33 connecting cable with plug 34 shunt plug 35 thermostat socket 36 control...

Page 14: ...de ZT ignition transformer Block Diagram PGT 100 HS auxiliary relay I ionisation electrode KL terminal strip M fan motor MV solenoid valve NK after cooling thermostat RS burner relay socket RT room th...

Page 15: ...uring DIN 45635 01 KL 3 Technical Data Automatic burner relay Working voltage 230 V 15 10 Frequency 50 Hz 40 60 Hz Safety time 5 seconds Waiting time after interference cut off ca 60 seconds Allowable...

Page 16: ...REMKO GmbH Co KG Klima und W rmetechnik D 32791 Lage Im Seelenkamp 12 D 32777 Lage Postfach 1827 Telefon 0 52 32 606 0 Telefax 0 52 32 606260...

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