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7

Safety equipment

The units have the following 
control or safety equipment:

Temperature controller (TR)

The temperature controller 
controls the switching on and off 
of the recirculating fan. The switch 
point is set via the "Scale 21 - 
60°" controller in the switching 
cabinet.
Target value ca. 35 - 40 °C.

Temperature monitor (TW)

The temperature monitor limits 
the unit or outlet temperature 
in heating mode via the burner. 
The switch point is set via 
the "Scale 34 - 110°" controller 
in the switching cabinet.
Target value ca. 80 - 85 °C.

Safety temperature limiter (STB)

The unit is permanently 
switched off by the safety 
temperature limiter (STB) in 
the event of the unit overheating 
or a temperature monitor 
malfunction. 
Manual resetting is required.  

Automatic burner

The unit is permanently 
switched off by the automatic 
burner through the optical 
flame monitoring in the event 
of irregularities in the combustion, 
the flame extinguishing, fuel 
deficiencies etc. 
Manual resetting is required.

Regulating device

The temperature sensor 
of the controller is self-monitoring.  
The probes are cold-resistant 
to -25 °C.
At temperatures below -25 °C 
the controller current flow will be 
interrupted - if the temperature 
rises above -25 °C the current flow 
will be released again.

In the event of the probe or 
the capillary tube being damaged, 
as well as if an overtemperature 
of ca. 220 °C is reached, the fill 
medium will be emptied and 
the safety device is permanently 
triggered.  
Resetting is no longer possible. 
The controller is no longer fully 
functional and must be replaced. 

Safety temperature limiter (STB)

The heating function is 
permanently interrupted by 
the safety temperature limiter 
(STB) in the event of the units 
overheating or malfunctioning.
 
Manually resetting of the STB 
can only be implemented after 
the units have cooled down. 

The resetting of the STB is 
implemented by actuating 
the reset button 2. 

1

2

ATTEnTiOn

If the safety temperature 
limiter has been tripped then 
the cause of the malfunction 
should be identified and 
rectified before resetting it.

nOTE

In order to prevent a renewed 
exceedance of the triggering 
temperature the operating 
conditions of the unit should 
be checked before resetting 
the STB.

nOTE

Only 

"REMKO original 

replacement parts" 

 must be 

used when replacing safety 
devices.

ATTEnTiOn

Safety devices may be neither 
bypassed nor disabled.

1.   Unscrew protective cap [1].

2.   Carefully press in the reset 

button [2] with a suitable tool.

3.   Screw the protective cap [1] 

back on again.

   Ensure that the device is fitted 

properly

   The capillary tubes must 

not be kinked or bent in 
the immediate vicinity 
of the soldering points

   The capillary tubes must not 

be damaged or kinked during 
installation

   The probes must only be fitted 

at the fastening points provided 
by the factory

   The probes must always be 

free of dust and dirt in order 
to be sure of their correct 
functioning

Summary of Contents for HTL 170

Page 1: ...Edition GB D09 REMKO HTL 80 HTL 170 Oil heating systems Operation Technology Replacement parts...

Page 2: ......

Page 3: ...errors or misprints Made by REMKO Safety notes 4 Unit description 5 Installation instructions 6 Safety device 7 Exhaust ducting 8 Before commissioning 9 10 Commissioning 10 11 Shutdown 11 Care and mai...

Page 4: ...ashers etc Portable fuel containers must only be set up and used in observance of the technical rules for combustible liquids TRbF 20 Any additional conditions from the respective regional building re...

Page 5: ...direction of the fan motor as standard With factory fitted forced air oil burners the HTL 170 units have integrated REMKO Multiflex oil pre heating fitted as standard With the HTL 80 this is availabl...

Page 6: ...installed in well ventilated spaces and not in living areas or similar recreational areas Room heating The units may only be operated for room heating with a room thermostat accessory The fresh air su...

Page 7: ...perature of ca 220 C is reached the fill medium will be emptied and the safety device is permanently triggered Resetting is no longer possible The controller is no longer fully functional and must be...

Page 8: ...sories It is also possible to operate the units outside or in open rooms halls without exhaust gas routing However we recommend fitting a 1m exhaust gas duct with a rain hood on top example 2 in order...

Page 9: ...ght left Mixed air operation For operation of the unit in mixed air mode it is necessary to fit the intake nozzles available as accessories In order to guarantee adequate air throughput the second int...

Page 10: ...outside temperatures Even at low outside temperatures it is necessary to ensure that there is an adequate supply of heating oil that is capable of flowing Paraffin formation can start with temperatur...

Page 11: ...atically after a brief burner pre ventilation if heat is required and then runs fully automatically Shutdown 3 1 4 Attention Never interrupt the power supply prior to the completion of the follow up c...

Page 12: ...e defective parts properly replaced Check the fan blades and combustion chamber with heat exchanger for contamination at regular intervals and clean these if necessary Check the on site oil tank regul...

Page 13: ...rner flange Observe dimensions in the sketch 6 Clamp the flame tube firmly into place with the clamping screw 7 whilst lifting the burner slightly 3 tilt 7 Lastly tighten the bottom 2 fastening screws...

Page 14: ...routing when operating with hoses Air inlets or outlets are not free or are inadequate 8 Check whether the Burner fault indicator light on the control panel is illuminated If this is the case then re...

Page 15: ...als are processed the majority of which are recyclable You also contribute to environmental protection by ensuring that your old equipment is only disposed of in an environmentally friendly manner The...

Page 16: ...61 20 24 3 2 12 13 32 34 35 42 46 47 50 52 51 53 54 55 70 We reserve the right to modify the dimensions and design as part of the ongoing technical development process 12 61 Temperature probe REMKO Mu...

Page 17: ...4 Sealing cap 1104728 1104784 35 Centre wall 1104841 1104862 36 Intake grill right left 1104842 1104863 40 Back wall 1104843 1104864 41 Switching cabinet cmpl 1104783 1 1104865 42 Seal for switching c...

Page 18: ...2 2 4 4 2 4 3 1 HW 07 13 N PE L1 N 230 V 50 Hz C 5 V Option EDV Nr 1071411 A B 11 14 31 34 12 32 Legend C Capacitor H1 Operating lamp green H2 External burner fault lamp red HR Auxiliary relay KL Ter...

Page 19: ...temperature limiter X1 Terminal block M Fan motor WS Burner connector 7 pole RT Thermostat receptacle V Multiflex oil pre heating 1F3 1 Controller fuse 2K2 1 Mains fuse 2K2 2 Time relay 2K3 1 Mains fu...

Page 20: ...setting must be adapted to the unit specific and structural conditions A B M G Fig 2 M G Fig 1 Size dimensions A B C D HTL 80 5 5 7 3 HTL 170 7 8 5 3 Required nozzle size The selection of the require...

Page 21: ...fitting 2 to the desired value with the adjusting screw 1 Air flap 3 4 1 2 All values provided are only preliminary settings and must be adapted or calibrated in accordance with the exhaust gas analy...

Page 22: ...only by authorised specialists and in accordance with the legal provisions 1st BImSchV A corresponding measurement log should be generated Unit to be maintained only by authorised specialists in accor...

Page 23: ...10 340 Max total pressure Pa 410 520 Fuel Heating oil EL acc to DIN 51603 1 or diesel fuel Max fuel consumption l h 8 3 15 5 Danfoss oil nozzle2 USG 1 75 60 S 3 00 80 S Pump pressure approx 2 bar 12 1...

Page 24: ...ust be advisers to our customers in air conditioning and heating technology Customer service Our units operate precisely and reliably However in the event of a malfunction REMKO customer service is qu...

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